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Welcome to my class

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Sri Rahayu, ST. MT
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Production Technology

1ST TOPIC: WELL COMPLETION


Definisi Well Completion
Well completion/ Penyelesaian sumur adalah Pekerjaan Well Completion Type
pemasangan peralatan bawah permukaan dan perforasi Wellhead
dengan tujuan mendapatkan laju produksi yang optimum comp.
selama masa produksi sumur.

Faktor yang dipertimbangkan dalam perencanaan


well completion
A. Reservoir
• Kemampuan aliran gas/minyak di setiap zona lapisan
• Tenaga pendorong reservoir
• Keperluan akan well stimulation
• Keperluan akan pengontrolan pasir Tubing
B. Mekanis comp.
• Konfigurasi komplesi sumur dibuat sesederhana
mungkin sehingga memudahkan kerja ulang
• Pertimbangan pengangkatan buatan
• Kemungkinan project EOR dimasa yang akan datang
C. Ekonomis
• Laju produksi yang diinginkan
• Investasi yang diperlukan sekecil mungkin Formation
comp.
FORMATION COMPLETION
Formation Completion
Formation Completion Type
1. OPEN HOLE COMPLETION
Metode ini sangat sederhana, dimana Casing dipasang hanya diatas zona produktif &
terbuka sepanjang zona produktif sehingga fluida bisa langsung diproduksikan kedalam
lubang sumur

Metode ini hanya cocok untuk zona yang kompak (consolidated) sehingga tidak
menyebabkan masalah kepasiran atau keruntuhan formasi
Keuntungan :
• Dapat diproduksi sepanjang zona- produksi
• Mempermudah jika ingin memperdalam sumur
• Memperkecil kemungkinan terjadi kerusakan formasi
akibat penyemenan.
• Tidak memerlukan biaya perforasi
• Dapat dilakukan pemasangan liner atau perforasi, bila
diperlukan
Kelemahan :
• Memerlukan operasi sand clean-up yang rutin
• Sukar melakukan pengontrolan produksi air dan gas yang
berlebihan
• Tidak dapat melakukan seleksi zona yang akan diproduksi
Formation Completion Type
2. CASED HOLE - PERFORATION COMPLETION
Adalah casing dipasang di atas zona produktif, kemudian zona produktif dibor dan dipasang
casing liner dan disemen. Selanjutnya liner diperforasi untuk produksi.
Perforation: Casing Gun

Casing Gun Perforation, Running by wireline


Perforation: Through Tubing Gun
Perforation: Tubing Convey Gun

VIDEO
Formation Completion Type
3. SAND CONTROL COMPLETION
Metode ini digunakan untuk mencegah terproduksinya pasir dari formasi produktif yang
kurang kompak.
Beberapa metode komplesi untuk menanggulangi masalah kepasiran ini adalah:
1. Screen Liner Completion, casing dipasang sampai puncak dari lapisan atau zona
produktif. Kemudian liner dipasang pada formasi produktif sehingga pasir yang ikut
aliran produksi tertahan oleh screen tersebut. Dalam screen liner completion, dijumpai
beberapa macam jenis screen liner yang dapat digunakan, yaitu slotted screen liner,
wire wrapped screen liner dan prepack screen liner.
Sand Control: Screen selection
Screen adalah bagian dari down hole sand control strategy, umumnya diaplikasikan
sebagai Stand alone completion pada open hole completion atau Dikombinasikan
dengan gravel pack atau frack pack

Cara memilihan screen terdapat beberapa cara yaitu:


• Distribusi ukuran partikel formasi (PSD) dengan sieve analysis
• Correct slot or micron rating (empirical methods)
• Screen Permeability
• SAND Software
• Sand Retention Tests
Sand Control: Gravel Pack
2. Gravel Pack Completion adalah dengan menginjeksikan sejumlah gravel dan formasi
produktif disekeliling casingnya hingga fluida akan tertahan oleh pasir yang membentuk
barrier di belakang gravel dan gravel ditahan oleh screen.
TUBING COMPLETION
Tubing Completion
Type of Flow
 Three types of flow, namely casing flow, tubing and annulus
flow, and tubing flow.
 Casing Flow: Large flowrate. No tubing is required. Used in
Middle East.
 Tubing and Annulus Flow: Large flowrate. Flow segregation.
 Tubing Flow: Used widely especially in Malaysia. Due to safety.
May use one tubing string or more.
Single Tubing Completion
– Single string sequential completions.
 It is the simplest way of completing the well.
 In this method well is completed for single zone with single tubing.

 Single string commingle completions.


– All the reservoirs available in a well are produced simultaneously
through single string.
– Should be avoided if possible to eliminate cross-flow phenomena.
– Monitoring of reservoir performance is extremely difficult.

 Single string selective zone completion.


– Permits selective production, injection, testing, stimulation, and
isolation of various zones.
– Selectivity after completion is accomplished by opening and closing
sliding sleeves between the packers.
Single String Completion
Casing shoe 20"
at 153 ft
Tubing Strings, 3-1/2", EUE, L-80

Casing shoe 20" Tubing 3-1/2", TKC Conn., L-80, 9.3 Casing shoe 13-3/8 "
at 123 ft PPF at 587 ft

Casing shoe 13-3/8 "


at 660 ft SSD, 3-1/2" x 2.813" (Jar Down to open)
Hydraulic Packer, 7" x 3-1/2" EUE (set
SSD 3-1/2" x 2.813" (Jar Down to open)
Casing shoe 9-5/8"
at 828 ft
SSD, 3-1/2", XO Type (JD Tubing Strings, 3-1/2", EUE, L-80
Open)

Blast Joint 3-1/2" x 20 ft Lg


DLH Packer, Hydraulic
Set Retrievable, 7" X 3 Pup Joint, 3-1/2", EUE, L-80
Casing shoe 9-5/8" 1/2" Hydraulic Packer, 7" x 3-1/2"

at 1102.6 ft SSD 3-1/2" x 2.813" (Jar Down to open)


Tubing Strings, 3-1/2", EUE, L-80

Blast Joint 3-1/2" x 20 ft Lg

XN-Nipple, 3-1/2" x 3-1/2" On Off Tool

2.635" Pup Joint, 3-1/2", EUE, L-80


Hydraulic Packer, 7" x 3-1/2"

Tubing Strings, 3-1/2", EUE, N-80


Wireline Entry Guide
SSD 3-1/2" x 2.813" (Jar Down to open)

Blast Joint 3-1/2" x 20 ft Lg

Hydraulic Packer, 7" x 3-1/2"

Blast Joint 3-1/2" x 20 ft Lg

Perforated ( 19 FT )
SSD 3-1/2" x 2.813" (Jar Down to open)

X-Nipple, 3-1/2" x 2.813"

wireline Entry Guide


TOC @ 2187
Float Collar @ 2192 ft.MD

Casing shoe 7" Casing shoe 7"


at 1945 ft RBT TD: 1948 ft SS
at 2237 ft MD TD: 2240 ft MD
Dual Completion
Triple Completion
Horizontal Completion
Horizontal Comingle Completion
A Multilateral Well

Rapid Connect Multilateral


Completion
Multilateral Completion
 In these completions, multiple branches are drilled from a
single hole.
 It is used to improve productivity from closely spaced target
zones.
 IDEO

VIDEO
WELLHEAD COMPLETION
Dual Completion Mono Block

5/17/2019
5/17/2019
5/17/2019
Bagian Wellhead :

X-mass tree SECTION


“E‘

SECTION
“D‘

wellhead SECTION
“C‘

SECTION
“B‘

SECTION
“A‘
Actuator Valve

H / L Press Sensing

Actuator
Valve SSSV

Air Supply

S/D System
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5/17/2019
5/17/2019
TYPICAL OF ADJUSTABLE
CHOKE TYPICAL OF POSITIF CHOKE
TYPICAL OF CASING HANGER TYPICAL OF CASING HAD
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5/17/2019
BACKPRESSURE VALVE

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