PREPARED BY-

VISHAL SINGH
RAHUL MUNGALE
TYPE OF BOILER-

 90 TPH,WATER TUBE, NATURAL CIRCULATION,

LDO FIRE, BI-DRUM, FORCED DRAFT PACKAGED
BOILER.

 BOTTOM SUPPORTED PRESSURE PART

ARRANGEMENT
DESIGN SPECIFICATIONS OF BOILER
PARAMETERS UNIT VALUE
BOILER RATING(MCR) TPH 90(NET)
109(GROSS)
STEAM PRESSURE AT BAR 19
MS STOP V/V
STEAM TEMP. AT MS Deg C 305
STOP V/V
FEED WATER TEMP. AT Deg C 135
ECO I/L
MS TEMP. CTRL RANGE % MCR 25-100
AT MSV O/L
HYDRO TEST PRESSURE BAR 39
BOILER DESIGN BAR 26
PRESSURE
FUEL FIRING 100% LDO
 EQUIPMENTS USED
NAME NO.
BOILER DRUM 2
D/A 1
FD FAN 1*100%
BFP 2*50%
GUN 2
SOOT BLOWERS 13
CBD 1
IBD 1
PRV 3
SAFETY V/V 3
 WATER AND STEAM SYSTEM
 FLOW PATH ORDER
1. D/A
2. BFP
3. FW CONTROL STN.
4. ECONOMISER
5. DRUM ASSEMBLY
6. SUPERHEATERS
7. MAIN STEAM PIPING
 DEAERATOR
 NAME- SPRAY AND TRAY TYPE

 PURPOSE-
TO REMOVE THE D.O AND FREE CO2 FROM THE
BOILER F.W. TO AVOID THE CORROSION AND PITTING IN BOILER
TUBES.

 DEAERATION IS DONE BY HEATING THE F.W. WITH STEAM.

 THE D.O LEVEL IN FEED WATER BY MECHANICAL DEAERATION

CAN BE BROUGHT TO 0.02 PPM TO 0.03PPM. FURTHER WE CAN
REDUCE D.O UPTO 0.007 PPM BY HYDRAZINE DOSING.
 DEAERATOR SPECIFICATION
DEAERATION CAPACITY 113 TPH
OPERATIG PRESSURE 2.1 KSC
OPERATING TEMP. 135 Deg c
DESIGN PRESSURE 3 KSC
DESIGN TEMP. 305 Deg c
 BFP
DESCRIPTION UNITS PARAMETERS
Quantity 2
No. Of Stages 5
Suction Temp. Deg C 135
NPSHR m 7
Vapour Pressure KSC 3.19
Suction Pressure KSC 4.19
Rated Flow M3/Hr 132.70
Rated Head m 337
Differential KSC 31.35
Pressure
Speed rpm 2900
Shut off Head m 430
BFP DESCRIPTION
 SUCTION PIPING-
There is a vent valve AA500 and drain valve AA400
in the suction header of BFP.
• Individual pump is provided with isolation valve
(AA000 and AA001) and a suction filter.
• Pressure gauge (PG506,507) installed at the pump inlet
to indicate the available suction head of BFP
• Differential pressure transmitter (PDT 108 ,109) are
provided across the srtainer
Balancing piping

 Individual pump Balancing piping of BFP is connected

to storage tank of Deaerator, consist of globe valve to
regulate the flow as required, NRV, Pr. Gauge and PRV.
Minimum Recirculation Flow
 It is provided because during the operation of the
pump, there will be always be a minimum flow across
the pump even when there is no discharge into the
boiler.

 A throttling valve is provided on individual pump

discharge line to control the flow through the
circulation line and NRV is also provided.
Boiler Drum Assembly
 The boiler is of Bi-Drum construction.Upper drum is
steam drum and lower drum is water drum.
 Air vent is provided in steam drum.During the cold
start up the air vent is kept open till the drum pressure
reaches to 2 ksc and lly it is opened when the drum
pressure falls to 2 ksc during shut down.
 Tri-Sodium Phosphate is dosed into the steam drum to
maintain PH 9 to 11 in boiler water sample.
