GUARDRAIL

KUNCIRAN
CENGKARENG
TOLLWAYS
COMPANY
 Director’s Note
We believe that achievement must be tallied every day
in every aspect of our work. That is why we never linger
in past achievements and continuously evolved toward
the best interest of our customers.

MKN’s future focus lies in a mission to become the

specialist in telecommunication network infrastructure
and services provision for operators.

Vision Mission Values

To be the Chosen & Leader of
profitable Telco - IT solution &
services Company.
Delivering highest value to our
Customers - Employees -
Shareholders - Partners through
highest standards of safety,
customer service, effective &
efficient business practices.
MKN can improve and will
Save your business with
the right telecommunication
solution & services.

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HIGHLIGHTS

Company Profile 2019 3

 Highlights
MKN developed its first combination guardrail roll forming
system over the years and roll formed Grade materials into
various beam profiles.

MKN offers high-performance machinery produced guardrail

industry's proven designs reliably and economically.

Our robust construction and state-of-the-art controls provide

guardrail manufacturers with low-maintenance, high-production
system capable of providing industry-standard safety.

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CLIENTS

Company Profile 2019 4

CLIENTS
Our Client's

ICT Installation & Operating Maintenance Tower & SACME

OSP & FTTH Installation Mechanical & Electrical Palapa Ring Paket Tengah

OSP Installation & Maintenance

OSP & ICT Installation & Maintenance Computer Seat Management

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DESIGN &
SPECIFICATION
Fiber Optic & Radio Maintenance OSP Installation Radio Communications Computer Supply & Installation
Manage Service 6
DESIGN & SPECIFICATION
Guardrail

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BEAM

Product Profile 2019 8

Beam
4320 x 312 x 2,7mm

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BLOCKING
PIECE

Product Profile 2019 9

Blocking Piece
UNP 180 x 72 x 6mm, L 350mm

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POST

Product Profile 2019 10

Post
UNP 180 x 72 x 6mm, L 1800mm

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TERMINAL END

Product Profile 2019 11

Terminal End

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WORK
SEQUENCE

Product Profile 2019 12

WORK SEQUENCE
Work Sequence

General Fabrications Works START

PREPARATION MATERIAL WORK

STACKING
RAW MATERIAL

MARKING &
CUTTING PROCESS

BENDING PROCESS

Process of sorting the material to use by stacking material

according to the preparation stage cutting the material.

WELDING PROCESS

GALVANIZE PROCESS

NO
CHECK

NEXT
OK
GENERAL
FINISH FABRICATION
14
Cutting and marking Process (Taper – Based Design Cutting Patterns).
Work Sequence

General Fabrications Works

Bending process to give shape in accordance with the design.

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GUARDRAIL

15
Welding Process on plate parts for joints between plates.
Work Sequence Start

Guardrail
Survey

General workflow for installation of Guardrail.

Preparation W ork & Mobilization

RESOURCES
The resources will be needed for installation of Guardrail work as follow:
Set up W ork Tool &
Material
Equipment & Tools Material
In installation of Guardrail, it used Materials used in installation of
various of tools such as: Guardrail are as follow:
Installation of Pole
Post
 Mobile crane (drop hammer) 1.Post
 Trenching machine. 2.Channel Post
 Crowbar 3.Blocking Installation of
Channel Post
 Hoe 4.Beam
 Dump truck for delivery on site 5.Terminal End
NO
Personnel HSE Aspect Leveling
k
The personnel that will be needed in Prior to the implementation of the Yes
the work of installation Guardrail as methods of work in the field, it
listed in the following table: requires an identification of the Installation of Beam

NO JOB DESCRIPTION PERSONNEL hazards and risks that may arise

1 Project Manager 1 Person
during the implementation and
control. Identification of hazards, Installation of End
2 Site Manager 1 Person
risks and controls on the working
3 Project Admin 1 Person OK
methods of Homogenous Tile in
NO
4 Engineering 1 Person Station refer to document as Check
5 Site Supervisor 1 Person mention above. k
Yes
6 Technicians 6 Person
7 Helper 5 Person
Finish

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17
HSE
 HSE

Risk Rank Card

Risk study of Guardrail TOLL JORR – II Kunciran - Cengkareng installation
activities.
Click here for more detail

KARTU RISK RANK/RISK RANK CARD

LIKELIHOOD OF SPECIFIED CONSEQUENCES
A B C D E
SAFETY PROPERTY DAMAGE PRODUCTION ENVIRONMENTAL Many times Once or Once in 5 Once in approx. Unlikely in
HEALTH CONSEQUENCES per year twice per years 15 life of mine
CONSEQUENCES CONSEQUENCE CONSEQUENCE CONSEQUENCES
year years

Fatality Large-scale, long-term 1 2 4 7 11

Long term chronic health
(Fatality, multiple Property Damage / >$ More than 1week delay environmental damage offsite
1 effects to workers or public and / or a compliance breach that SIGNIFICANT SIGNIFICANT SIGNIFICANT HIGH HIGH
fatality; major US 500k production
with potential for death threatens continued operation
permanent disability)

Long term chronic health LDI Large-scale, short-term 3 5 8 12 16

effects to workers or public (Serious injury and Property Damage / > $ 3 – 6 day delay environmental damage offsite
2 and / or a compliance breach SIGNIFICANT SIGNIFICANT HIGH HIGH MEDIUM
with major impact on body hospitalization; US 100 – 500 K production
function / lifestyle permanent disability) sanction

RWDI Small-scale environmental 6 9 13 17 20

Chronic health effects causing Property Damage / > $ 1 – 3 day delay damage offsite and / or a
3 reportable compliance breach HIGH HIGH MEDIUM MEDIUM LOW
partial impact on body function (Minor loss of body US 50 – 100 k production
part / function; LTI)
Medical treatment Significant environmental 10 14 18 21 23
Health impact requiring medical
Property Damage / $ US 1 – 3 shift delay damage onsite only and / or a
4 treatment / intervention; not
(Treatment that must 1 – 50 k production technical compliance breach HIGH MEDIUM LOW LOW LOW
permanent
be given by a doctor)
Minor environmental impact and 15 19 22 24 25
Minor impact
Property Damage < $ US / or a technical compliance
5 Transitory health impact 1 shift delay production
1000 breach MEDIUM LOW LOW LOW LOW
(First aid treatment)

Significant 1 to 5 High 6 to 12
* Stop the activity * Take corrective / preventive action immediately
* Take corrective / preventive action immediately * Control measures to be reviewed or established by
* Only recommence the activity when controls are in place management NEXT

Low 18 to 25 Medium 13 to 17 PORTFOLIO

* Take corrective action within a reasonable timeframe
* Take corrective actions as considered necessary
* Control measure to be reviewed where appropriate
(Legend : CWC : credible worst case consequences (no controls); CL : consequence level; LL : likelihood level; RL : risk level) 20
Kajian Risiko Kegiatan Instalasi Guardrail TOLL JORR Kunciran - Cengkareng
PORTFOLIO
KEDUNG BADAK – SIMP YASMIN TOL

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BOGOR
SUMMARECON

Product Profile 2019 22

BOGOR (GTBG Summarecon KM42)

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KUALANAMU &
SURABAYA

Product Profile 2019 23

KUALANAMU TOL - MEDAN

FLY OVER SURABAYA

Product Profile 2019 24

THANK YOU