Optimize utilization of AF feeding facility

Waste preparation and utilization

 Reduce rate loss of solid AF feeding because process

No Issue Problem Solution PIC Due date

1 Hi-VOC No data of VOC source material - Provide VOC source AF and AR data Yayan Jun-12
- Propose upgrade NAR2 ID Fan Capex Irfan Oct-12
2 Hi-CO Lack of AF knowledge Refresh Combustion training for kiln Bonardo Juni-12
operators
Storage is full and messy - Arrange waste base on type and flexibility Dandan May-12
to be utilized Adi
- Consistent waste placement according to Juni
above arrangement
Poor ISD mixing facility - Provide dedicated mixing area M. Amin May-12
- Design and fabricate mixer Sigit , Jun-12
- Review possibility to utilize used ready Rosihan May-12
mix mixer
Lack of ISD mixing formula - ISD Mixing planning training
knowledge - ISD mixing SOP Picky May -12
Solid AF feeding system still manual - Fabricate and install screw under hooper Sigit Jun -12
- Install schenck multiflex feeder in NAR1 Safril Oct -12

Big size rejected product - Rejected product goes to shredder except Purnomo May -12
witness required
3 Hi- Material wet because rain - Install siding and roof in NAR1 solid AF Sigit May-12
moisture feeding area
- Install freight elevator in NAR1 Safril Oct-12
Destruct high moisture rejected - Design and fabricate drum press to Rosihan Jun- 12
product separate water Sigit 2
Holcim Indonesia - Reactivate water injector in NAR1 Juni May-12
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 Optimize utilization of liquid waste feeding facility

No Issue Problem Solution PIC Due date

1 BBS PPLI supply low Coordinate with PPLI to increase BBS Iman May - 12
availability delivery
low
2 CV of BBS Delivery of BBS inconsistent Delivery of a batch in a series Iman D May-12
uncontrolled

3 Non BBS Non BBS supply inconsistent Increase non BBS liquid waste supply Ita S May-12
availability
low
Non BBS mixed sludge Separate liquid and sludge Dandan May-12

4 Non BBS Non BBS feeding planning Non BBS feeding planning until all non BBS Budi, May-12
feeding inconsistent empty Picky
delayed

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 Optimize utilization of biomass feeding facility

No Issue Problem Solution PIC Due date

1 Low biomass Supply biomass Search others biomass as alternative Wilman May-12
availability seasonally
2 Low non Inconsistent powder Search new powder waste sources Ita S May-12
biomass waste availability
availability
Poor ISD mixing facility - Provide dedicated mixing area M. Amin May-12
- Design and fabricate mixer Sigit
- Review possibility to utilize used Rosihan
ready mix mixer
No RDF Search RDF source Ita S May-12

3 Equip. Avail. RF rubber seal worn out Provide wear-resistant rubber seal Agung May-12

4 Quality High moisture biomass Install roof on open storage Jatmiko Ags- 12

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 Optimize utilization of powder feeding facility

No Issue Problem Solusi PIC Due date

1 Transport No unloading plat form at 4 th - Move unloading activity to existing Agung May-12
floor platform (5th floor)
- Modify existing platform
2 Safety Flameable material  Burnt in Mixed with non flameable material Dandan May-12
the chute
No interlock system - Install interlock system
- Running status indication in CCR Mukhlas May-12

3 Low Powder Inconsistent powder supply - Trial for alternative material Jamal. May-12
waste Dandan,
availability - Search other powder sources Ita S.
4 Equip. Avail Chute blocking because powder Powder mixed with non melting material Jamal, Apr-12
melting ( saw dust , etc) Dandan,
Juni

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 Optimize utilization of putzmeister pump facility

No Issue Problem Solusi PIC Due date

1 Low - Provide dedicated sludge mixing area Sigit Sep- 12

Pumpable No Oil sludge mixing facility - Design and fabricate sludge mixer Budi
material - Review possibility to utilize used ready Rosihan
mix mixer
2 No drum unloading tools - Install drum press Rosihan Juni- 12
- Purchase cover drum cutter Juni May-12

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 END

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