Integrating Advanced Supply Chain Planning With Other Oracle Applications

Integrating Advanced Supply Chain Planning
with Other Oracle Applications
ASCP Fundamentals
Copyright © 2007, Oracle. All rights reserved.

Objectives
After completing this module, you should be able to:

• List types of manufacturing environments that are
integrated with Advanced Supply Chain Planning
• List and describe relevant integration points between
the following Oracle applications
– Demantra Demand Management (DM)
– Advanced Planning and Scheduling (APS):
— Advanced Supply Chain Planning (ASCP)
— Inventory Optimization (IO)
— Production Scheduling (PS)
— Strategic Network Optimization (SNO)
15 - 2 Copyright © 2007, Oracle. All rights reserved.

Topic Overview: Mixed Mode Manufacturing
Planning
• Plan manufacturing and distribution operations for

hybrid manufacturing methods:
– Discrete Manufacturing:
— Oracle Shop Floor Management
— Oracle Engineering Bills of Material
– Oracle Project Manufacturing
– Oracle Flow Manufacturing
– Oracle Process Manufacturing
• Simultaneously plan make-to-stock, make-to-order,
assemble-to-order, and configure-to-order
products, using a single plan across all methods.

Mixed Mode Manufacturing
Support for common features in hybrid manufacturing

environments:
• Phantom routings
• Utilization efficiency
• Routing effectivity
• Sequence-dependent setups
• Simultaneous, aggregate, and alternate resources
• Co-products
• Lot-based component usage

Integration with Oracle Project Manufacturing
• Include project, task, or Seiban numbers in planning

data.
• Manage planning data with project, task, or Seiban
numbers.
• Recognize, allocate, and combine supply and demand
information with common plans.
• Perform netting by planning groups, project or Seiban,
and tasks.
• Generate and execute planned orders with project or
Seiban, and task references.
• Implement planning suggestions for planned orders.

Integration with Oracle Flow Manufacturing
• Supply chain synchronization

– Improve supply-chain throughput and reduce inventories
– Decrease manufacturing times and increase
manufacturing plant throughput
• Support for flow schedules
– Define and manage flow schedules
– Release flow schedules
• Support for demand management
• Support for Kanban planning and execution

Integration with Oracle Process Manufacturing
• Support for complex routings

• Support for contiguous operations
• Support for managing material shelf life
• Support for Oracle Process Manufacturing planning
convergence

Topic Overview: Integration with Demantra
Demand Management
• Supported Integration Configurations

• Integration Features
• Summary of Integration Tasks
• Setup and Process
• Demand Management Functional Output

E-Business Suite (EBS)-Demantra Demand
Management (DM) Supported Integration
Configurations
• One or more EBS 11i10 sources instances, zero or
more legacy instances, with separate instance for 11i10
APS and Demantra destination:
– Consolidated 11i10 EBS source / APS / Demantra
instance
• One or more EBS 11i10 source instances, zero or more
legacy instances, with a separate 11i10 Demantra
instance (and no other APS products)
– Consolidated 11i10 EBS source / Demantra instance
• Supported database versions: Oracle 9i and Oracle 10g
– Future: support for R12 and for configurations with R12
as the destination and 11i10 as the source.

EBS-Demantra DM Integration
Collections enable bringing in historical data and

dimensional data from Legacy systems into Demand
Management:
• Shipment and Booking History
• Level Members

Single-Instance Implementations
Single EBS/APS/DM Instance Consolidated 11i10 EBS source /
APS / Demantra DM instance
Demantra
Shipments, Staging
EBS Bookings, UOM,
Transactional Currency, Price Lists
Legacy flat
Applications file loads
Demantra
ODS
Items, Forecast, Forecast Accuracy,
Calendars, Demand Priority
Organizations ASCP IO SNO
Consolidated 11i10 EBS source /

Single EBS/DM Instance
Demantra instance
EBS
Demantra
Transactional
Staging
Applications
Legacy flat
file loads
External File
Demantra
or DB View

Distributed Implementations
One or more EBS 11i10 sources,
One or more Legacy instances, APS Planning Instance
Separate 11i10 APS and
Demantra destination instance
Demantra
Shipments, Staging
Bookings, UOM,
Currency, Price Lists
Demantra
ODS Legacy flat
Items, file loads
EBS Calendars, Forecast,
Source Organizations ASCP IO SNO Forecast Accuracy,
Demand Priority
One or more EBS 11i10 sources,

One or more Legacy instances, Demantra Instance
Separate Demantra destination
instance
Demantra
Staging
EBS External File

Demantra
Source or DB View Legacy flat
file loads

Integration Features
• Demand Management Navigator Menus:

– Demand Management System Administrator
– Demand Analyst
• User Synchronization
• Single Sign-on (SSO)

Setup and Process
SETUP PROCESS
Run Collection for
Set up Instances Currency Conv.,
Run Standard Collection UOM Conv.
Run Standard Collection Run Collection for

Price List,
Run Collection for Returns History
Shipment & Booking
Designate Calendars
For use in DM
Run appropriate
Designate Price Lists Download Workflow for
No
For use in DM Automatically Price List, Returns, &
Launch Full Download if
Download? Auto=NO
Designate
New Products
(if required) Yes
To appear in DM
Download Demantra Load
Runs Automatically Completes
Automated process

Summary of Integration Tasks – Initial Setup
• Set up Instances
• Run Standard Collections
• Set up Calendars
• Set up Price Lists
• Set up New Products, if required

Summary of Integration Tasks - Process
• Run Standard Collections

• Download to three staging tables
• Transfer data to Demantra schema
• Generate collaborative forecasts
• Export output (export integration profiles)

EBS-Demantra DM Seeded Collections
• Shipment History, Booking History, Returns History

• Manufacturing and Fiscal calendars
• Units of Measure
• Price Lists
• Currencies, Currency Conversion Rates
• Level Values for seeded Hierarchies and Levels

Run the appropriate collections processes after Instances
are set up, Standard Collections run, and Calendars, Price
Lists, and UOMs have been set up.
Loads reference data from EBS
Loads EBS data into DM Staging tables
Loads data from Legacy Systems into DM Staging

After Setup and Collections are complete, the

Administrator launches the Forecast Calculation &
Approval Process workflow.

At completion, the Planning Group workflow automatically

notifies Demand Analysts that the forecast is available.

Once the forecast is approved, the Administrator uploads

the forecast, forecast accuracy, and forecast priority to
ASCP, IO, SNO and PS.
The Workflow invokes an export integration profile to
upload a global or local forecast to EBS

The exported dataset is determined by the export integration

profile.
• Local Forecast
– Series: Final Forecast, Forecast Accuracy MAPE, Demand
Priority
– Output Levels: Item, Org, Week
• Global Zone Forecast
– Series: Forecast, Forecast Accuracy MAPE, Demand Priority
– Output Levels: Item, Zone, Week
• Local Forecast with Demand Class
– Output Levels: Item, Org, Week, Demand Class
• Global Zone forecast with Demand Class
– Output Levels: Item, Zone, Week, Demand Class

Import and Export Integration Profiles
• Administrator can create additional import integration

profiles to download custom series
• Administrator can also create additional export
integration profiles to upload series; however the
following naming convention must be followed for
Series’ internal names:
– Forecast: FCST_
– Priority: PRTY_
– Forecast accuracy MAPE: ACRY_MAPE_
– Destination key: DKEY_

Oracle Demantra Demand Management
Functional Outputs
• Output from DM to E-Business Suite includes:

– Forecasts to:
— Advanced Supply Chain Planning
— Inventory Optimization
— Strategic Network Optimization
— Production Scheduling
– Forecast accuracy to Inventory Optimization
– Forecast priority to Advanced Supply Chain Planning
• APS and Demantra must be on the same database
instance in order for Demantra to output forecasts to
ASCP, IO, SNO, or PS

Topic Overview: Integration with Production
Scheduling
• Overview
• Setup: Setting Profile Options for Production
Scheduling
• Process: Running Production Scheduling
– With ASCP
– Without ASCP
• Managing Production Schedules with ASCP

Comparing ASCP and Production Scheduling
Constrained dependent demands,

Independent Demands, Planned Orders
Advanced Supply Chain Planning Production Scheduling

• Plan for multiple facilities
• Schedule a single facility
• Which plant makes what products

• Sequence Production to meet
and when
demands on this facility
• Pre-builds based on capacity shortages

• Account for detailed production
constraints and come up with an
• Alternate facilities, suppliers and
executable schedule
processes
Detailed Sequence of activities near
term to constrain the medium / long
term plan

Scope Comparison
Plant 1 Customer X
Supplier A
DC1
Plant 2 Customer Y
Supplier B
DC2
Supplier C Plant 3
Customer Z
Scope of ASCP – Planning the entire supply chain

Scope of PS – Scheduling a single plant

Logical Information Flow
Work Order
Source ERP Reschedules
New Work Orders
Items
Bill of Materials Planned Orders
Routings Production Scheduling Planned Order
Resources Demands
Work Order Sales Orders
Sales Orders Forecasts
On Hand
ASCP

Process Flow
Time
ERP
Work Orders New Work Orders Created

Work Order
Reschedules
Production Scheduling
Planned Orders
Firm Work Orders
ASCP
Planning Time
Planning Time Fence
Fence Release
Time
Window
Scheduling Horizon
Planning Horizon

PS Run Modes
Running PS with reference to an

Running PS “Standalone”
ASCP Plan
Schedule work orders and planned
Schedule work orders only
orders
Forecast demands specified via Forecast demands come in via the
Demand schedules referenced ASCP plan
Inter-org demands also include
Inter-org demands included only
planned order demands from the
via internal sales orders
ASCP plan
Items to be included in PS
Items to be included in PS derived
specified via specification of
from the items in the ASCP plan
category sets / categories
Forecast consumption performed in
No Forecast consumption
ASCP is retained within PS

System Information Flow
Client PC
Oracle
Applications
Define Schedule Login
names and
Options Browser
Invoke Data
Snapshot
Open PS
Collections Planning Data
Workbench
EBS Repository
Source
Snapshot PS Data PS Model Files
Rescheduled / New From Planning Server
Discrete Jobs / Lot
Based Jobs / OPM
Batches
Publish Schedule from
PS PS
(Release Process)

Production Scheduling Integration
Setup and Process
SETUP PROCESS – Running PS without ASCP
Run MRP Process to create

Setup data in Oracle work orders or manually
EBS including Items, create work order in EBS Perform manual
BOM, Routings, adjustments to the
Resources and other schedule. Use repair
elements required to Run Data Collections based solves as
create a representative to Collect data into appropriate
scheduling model the Planning Server
Define a Schedule Name and

specify schedule options Approve the
schedule
Assign values to Profile Launch the schedule and

Options that influence open the PS workbench Publish the
the creation of the PS scheduling results
model back to EBS
Review the results of the

Automated process scheduling process

Production Scheduling Integration
Setup and Process
SETUP PROCESS – Running PS with ASCP
Run ASCP Plan. Release

Setup data in Oracle
planned orders from ASCP to Review the results of the
EBS including Items,
create work orders in EBS scheduling process
BOM, Routings,
Resources and other
elements required to Run Data Collections
create a representative to Collect data into
scheduling model Perform manual adjustments
the Planning Server
to the schedule. Use repair
based solves as appropriate
Define a Schedule Name and
specify schedule options
(Optionally reference the
ASCP plan to schedule
planned orders) Approve the schedule
Assign values to Profile
Options that influence
the creation of the PS
model Publish the scheduling
Launch the schedule and results back to EBS
open the PS workbench (existing work orders and
new work orders based on
Automated process the ASCP planned orders)

SNO Integration
Introduction
SNO is now integrated with Advanced Planning 11i.10.

• Inbound Integration:
– Out of the box integration with EBS source data like
items, organizations, resources, and so on
– Consider forecast from Demand Management
– Consider inventory levels from Inventory Optimization
(IO)
• Outbound Integration:
– Generate dynamic sourcing as input to Advanced Supply
Chain Planning (ASCP) and Inventory Optimization (IO)

SNO Integration
Data Flow
PLANNING PROCESS Forecast
Forecastscenarios
scenarios
Network Design SNO
SNO
Sales and
Sales andOperations
Operations
Planning
Planning Demand Management
Planning DP
DM
Forecast
Forecastand
and Forecast
Forecast
demand variability
demand variability Sourcing
Sourcing
rules
rules
Inventory Optimization IO
IO
Inventory
Time-phased safety
Time-phased stocks
safety stocks
Firm supply levels Sourcing
Sourcing
schedule rules
ASCP rules
Supply Chain and Manufacturing Planning ASCP
Firm supply Planned
Planned Constrained
Constrained plans
schedule orders
orders plans
Production Scheduling PS
PS Global Order Promising GOP Supply Order Order Customer
GOP commits
Supply Order
forecast
Order
forecast
Customer
forecast
Supplier capacity
commits forecast forecast forecast
Supplier capacity
Collaborative Planning CP
CP
SUPPLIERS CUSTOMERS

Data streams into SNO
EBS: Source Data APS: Planning Data

But…
Items SNO’s
Forecast modeling
From DM and solver
Organizations capabilities
• Demand at are
leafextremely flexible
level: sku,
Suppliers and can model
location, almost any
time bucket
distribution
• Bands or manufacturing-
of forecast for scenario
BOM/Routings
intensive industry
generation
Resources – Machine, Person
Item Costs Inventory levels
Contact yourfrom
field IO
specialist team
Supply – On-hand, PO, WIP etc • IO scenarios
to qualify for different
opportunities outside of
Demand service levelslisted
the industries could drive
here
alternate sourcing or network
topology decisions
Assignment Set and Sourcing Rule

for building base model

Publish Sourcing Rules from SNO
• Publish to outbound Assignment Set
• Publish sourcing rules, date effective per the SNO
planning buckets
• Sourcing rule can be used for IO, ASCP, and GOP

SNO Integration
Setup and Process
SETUP PROCESS
Solve Model
Collect ERP Run SNO

Source Data Plan
Evaluate Solution
Generate Model No
Accept the
Results
Yes
Define SNO
Plan options Open SNO Publish Sourcing
Workbench Rules
Automated process

SNO Integration
Technical Details
End user
ERP APS Client PC
Create SNO
plans
and set
Options Snapshot Data
From Planning Server
Collections
SNO Model
Files
Publish Dynamic
Sourcing
SNO
Solver/Client

Topic Overview: Integration with Production
Scheduling
• Overview
• Setup: Setting Profile Options for Production
Scheduling
• Process: Running Production Scheduling
– With ASCP
– Without ASCP
• Managing Production Schedules with ASCP

Overview
Customer 4
Scope of PS for Plant 1
Supplier 1 Plant 1 Demand

Class 1
Customer 3
Plant 2 Demand
Class 2
Supplier 2 Customer 1 Customer 2
Scope of ASCP for Supply Chain Plan

Process: Running Production Scheduling without
ASCP
Enterprise &
Collections Transactional Data
ERP ODS / Oracle SCP PS Data

Datastore PDS Connector Connector
Released Scheduled Results

Create a
Work Orders for Published Jobs Schedule
Review, Approve, and

Publish Schedule

Process: Running Production Scheduling with
ASCP
Set profile options for Run collections in PS
PS in ASCP
Create a schedule
Set schedule options
Run and publish a

schedule
Feed the schedule

back into ASCP

Topic Overview: Integration with Strategic
Network Optimization
• Overview: Integration Architecture and Business

Process
• Process: Running Strategic Network Optimization with
ASCP

Overview: Integration Architecture and Business
Process
Enterprise &
Collections Transactional Data
ERP ODS / Oracle SCP SNO Data

Datastore PDS Connector Connector
Sourcing Rules
Create a
Published in ASCP Plan
Planning Data from IO, Review, Approve, and

DP, and ASCP Publish Plan

Process: Running Strategic Network Optimization
with ASCP
Set profile options for Run collections in SNO
SNO in ASCP
Create a plan
Set schedule options
Run the plan
Review, approve, and

publish the plan

Summary
In this module, you should have learned about Advanced

Supply Chain Planning integration with:
• Mixed-mode manufacturing environments
• Demantra Demand Management
• Production Scheduling
• Strategic Network Optimization

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Integrating Advanced Supply Chain Planning

with Other Oracle Applications

Copyright © 2007, Oracle. All rights reserved.

After completing this module, you should be able to:

15 - 2 Copyright © 2007, Oracle. All rights reserved.

• Plan manufacturing and distribution operations for

15 - 3 Copyright © 2007, Oracle. All rights reserved.

Support for common features in hybrid manufacturing

15 - 4 Copyright © 2007, Oracle. All rights reserved.

• Include project, task, or Seiban numbers in planning

15 - 5 Copyright © 2007, Oracle. All rights reserved.

• Supply chain synchronization

15 - 6 Copyright © 2007, Oracle. All rights reserved.

• Support for complex routings

15 - 7 Copyright © 2007, Oracle. All rights reserved.

• Supported Integration Configurations

15 - 8 Copyright © 2007, Oracle. All rights reserved.

15 - 9 Copyright © 2007, Oracle. All rights reserved.

Collections enable bringing in historical data and

15 - 10 Copyright © 2007, Oracle. All rights reserved.

Consolidated 11i10 EBS source /

15 - 11 Copyright © 2007, Oracle. All rights reserved.

One or more EBS 11i10 sources,

EBS External File

15 - 12 Copyright © 2007, Oracle. All rights reserved.

• Demand Management Navigator Menus:

15 - 13 Copyright © 2007, Oracle. All rights reserved.

Run Standard Collection Run Collection for

15 - 14 Copyright © 2007, Oracle. All rights reserved.

15 - 15 Copyright © 2007, Oracle. All rights reserved.

• Run Standard Collections

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• Shipment History, Booking History, Returns History

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Loads reference data from EBS

Loads EBS data into DM Staging tables

Loads data from Legacy Systems into DM Staging

15 - 18 Copyright © 2007, Oracle. All rights reserved.

After Setup and Collections are complete, the

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At completion, the Planning Group workflow automatically

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Once the forecast is approved, the Administrator uploads

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The exported dataset is determined by the export integration

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• Administrator can create additional import integration

15 - 23 Copyright © 2007, Oracle. All rights reserved.

• Output from DM to E-Business Suite includes:

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15 - 25 Copyright © 2007, Oracle. All rights reserved.

Constrained dependent demands,

Advanced Supply Chain Planning Production Scheduling

• Which plant makes what products

• Pre-builds based on capacity shortages

15 - 26 Copyright © 2007, Oracle. All rights reserved.

Scope of ASCP – Planning the entire supply chain

15 - 27 Copyright © 2007, Oracle. All rights reserved.

15 - 28 Copyright © 2007, Oracle. All rights reserved.

Work Orders New Work Orders Created

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Running PS with reference to an

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