What is an
automobile?
No ladder frame
Suspension, steering etc. are all
bolted directly to the body, the body is
thus made sturdier.
Makes vehicle solid
Less rattles and squeaks
Handling is better
lesser load carrying capacity
Highly suitable for passenger cars
Body Shapes
No hard & fast rules for classification as new segments and sub segments keep emerging
according to manufactures intentions or market demands
Hatchback
Sedan/Notchback
SUV
MUV/MPV
Pick-Up
Station Wagon/Estate
Hatchback‘s
Two version
1. Engine, passenger area and boot area enclosed together.
2. Passenger and boot area enclosed with separate engine area
Can also have third row of seating.
Taller and generally more spacious as they are people carriers.
Not feature rich hence cost is usually on the lower side.
Pick Up
A station wagon, also called an estate car, estate or wagon, is a car body
style which has a two-box design, a large cargo area and a rear tailgate
that is hinged to open for access to the cargo area.
Basic Terminologies
Lets look at some common automotive terms:
Ground Clearance
Front Tread
Rear Tread
Wheel Base
Turning Radius
Petrol Diesel
• Stroke 1 (intake) – air & fuel • Stroke 1 (intake) – only air
mixture enters cylinder enters cylinder.
• Stroke 2 (compression) – air • Stroke 2 (compression) – air is
& fuel mixture is compressed to high extent, raising
compressed temperature.
• Stroke 3 (power) – spark • Stroke 3 (power) – diesel is
plug fires, ignites fuel. injected, high air temperature
• Stroke 4 (exhaust) – burnt ignites diesel.
gases are expelled from the • Stroke 4 (exhaust) – burnt gases
engine are expelled from the engine.
Engine And Engine Basics
SIZE OF ENGINE (CC)=
Dia of cylinder
Crankshaft is a part of the engine that helps you convert the linear motion of the Piston into rotary
motion that can be delivered to the gearbox/wheels.
Without the crankshaft you can't transfer the reciprocating motion of pistons to the drive shaft.
It also holds The flywheel which is like an energy reservoir that helps maintain the constant
reciprocating motion of the Piston without any mis-alignment and mis-firing.
It's also the connecting link between the engine and the gearbox/drive shaft. Power is delivered
from the crankshaft to the wheels/gearbox thus we calculate BHP that is produced at the crankshaft
for more precision.
Single Over Head Camshaft (SOHC)
These engines have two camshafts over the engine head, one to operate the intake valves
and the other to operate the exhaust valves
This generally makes the operation more precise and thus it is easier for the car to give
better performance and efficency
Dual Over Head Camshafts (DOHC)
1 PS = 0.9863 bhp
Torque is a rotating force produced by an engine’s crankshaft. The more torque an engine
produces, the greater its ability to perform work
Eighteenth-century Scottish inventor James Watt gave us this handy equivalency: one
horsepower is the power required to lift 33,000 pounds
torque is the capacity to do work, while power is how quickly some strenuous task can be
accomplished. In other words, power is the rate of completing work (or applying torque) in a given
amount of time
HighTorque at Low RPM
Fuel pump pumps fuel into a rail at very high pressure. Diesel engines are infamous for unwanted noise,
black emissions, and
As the injectors are controlled by computer the injection low performance & responsiveness
can be done in small steps to reduce the noise drastically.
CRDe takes care of all these issues
This CRDe technology helps to reduce the noise
level in diesel engine while keeping all the benefits
of direct injection.
Differentiation between various ommon Rail Direct Injection
Low Emissions
High Power
High Torque
Petrol Engines Injection Methods
Carburetors:
The new device that replaced the carburetors was the fuel injection system that primarily comprised of
:
An Electronic Control Module
(ECM)
A fuel injector
A fuel pump with this kind of a fuel injection
setup is called
Single Point Fuel Injection
(SPFI) OR
Throttle Body Injection (TBI)
SPFI
Disadvantages of SPFI:
Since the injection setup was feeding fuel to all the
cylinders on every cycle hence they were not
economical and caused a lot of pollution.
In MPFi (Multi Port Fuel Injection) system there is an electronic fuel injector for each cylinder.
With the advanced microprocessor technology coming in, the ECMs became more powerful and
amore precise fuel injection timing was attained.
To vary the engine torque as per the driving needs and transfer it to wheels.
Lower gear (1st, 2nd etc) for more torque (turning force) & less speed. For example at starting,
climbing etc
Higher gears for more speed but less torque like highway driving
Manual Transmissions
Automatic Transmissions
Manual Transmissions
In automatic transmission, the gearbox changes gear ratios automatically as the vehicle moves, thus freeing
the driver from having to shift gears manually.
Gear Ratios
Example : -
Gear Ratio
1st gear 2.97:1
2nd gear 2.07:1
3rd gear 1.43:1
4th gear 1.00:1
5th gear 0.84:1
Reverse 3.28:1
Drive Train Types
Transmits power to the wheels while allowing them to rotate at different speeds.
When turning a cars inside wheels travel a shorter distance than the
outside wheels.
The differential is a device that splits the engine torque two ways, allowing each
wheel to spin at a different speed.
Braking System
Types of Braking System
There are two types of braking system Drum & Disc Type
Disc Brakes
Drum Brakes:
This type of brakes have a round shape of revolving Revolving disc attached to the
drum attached to the wheels and twobrake shoes wheels
that expand within the round drum when you apply Pads which touch the disc to stop it
the brakes. The friction between shoes and the drum
More effective than drum brakes
causes the vehicle to slow or stop.
Generally used on the front wheels.
The front wheels require better braking, as most of
the vehicle load shift towards the front of the
vehicle during braking.
Steering System
Springs:
•The car body is supported by the spring on each wheel.
Function of Springs:
Other parts like tyres, springs & foam used in the seats also
help in absorbing these shocks to improve ride quality.
Shock absorber/Damper & its Function
Independent Suspension:
•Left and right wheels are not connected together
by a solid link
Each wheel can move up and down independently
of irrespective of the other being affected.
Advantageous
Better ride and handling
Most cars have independent systems on the
front and some cars have all four-wheel
independent suspension.
Type of Suspension systems
Semi-Independent Suspension:
175/70-R-13
Tyres size is usually identified by a code that looks like the number
alongside. The significance of these numbers is as below:
1. Tyre width in mm
2. Aspect Ratio (Height/Width)
3. R for radial tyre
4. Rim Diameter in Inches.
RADIAL Tire
The simple definition of a Radial type tire: The
radial is a type of tire that is constructed with
rubber coated, reinforcing steel cable belts that are
assembled parallel and run from side to side, bead
to bead at an angle of 90 degrees to the
circumferential centerline of the tire. (As opposed
to the 30 degree alternating application lengthwise
as in bias ply tires). This makes the tire more
flexible which reduces rolling resistance to improve
fuel economy. Then numerous rubber coated steel
belts are then constructed into the “crown” of the
tire under the tread to form a strong stable two-
stage unit.
Aspect Ratio
1 2 1 2
• The smaller the aspect ratio, the wider the tire in relation to
its height.
• When a car goes around a turn lateral forces are generated
and the tire must resist these forces.
• Tires with a lower profile have shorter, stiffer sidewalls so they
resist cornering forces better.
Tubeless Tyre
The ride & handling is also marginally better. The mileage too increases
slightly.And the only care one has to take is when changing a tyre or repairing,
is the work should be done ona machine nota local hammer job.
Heating & Air-Conditioning System
Air Conditioning System
Advantage:
These are intentionally designed to deform during an accident and absorb
the impact of the collision.
Benefits:
This increases the safety of passengers.
Side Impact Beams/Bars
•
Seat belts protect the passengers from injury in the
event of an accident.
The Emergency Locking • Retractor (ELR) mechanism in
the seat belt locks the belt during a sudden stop or
impact.
•
At the Same time ELR mechanism allows the freedom
of movement under normal conditions.
Safety
Pretensionor:
Air Bags:
Airbags are credited with
reducing numerous
injuries and saving many
lives during vehicle
accidents.
Safety
Single - DAB
ACU
AIRBAG*
FIS
• ACU (Airbag Control Unit): Located in the area below the parking brake lever.
• G Force Sensor : Senses sudden deceleration and the G Forces acting on the
vehicle. Ensures the airbags are opened only when required (G forces are above or
equal toa threshold value).
• DAB (Driver Airbag) module housed in the center of the steering wheel
• PAB (Passenger Airbag) module is located in the passenger side crash pad.
FIS (Front Impact Sensors) : Sends the signals to airbag to inflate in case of collision
SPT (Seatbelt Pre-tensioner)
It helps to reduce the severity of injury to the front occupant
ABS (Anti Lock Breaking System)
Electronic stability control (ESC), also referred to as electronic stability program (ESP) or dynamic
stability control (DSC), is a computerized technology that improves a vehicles stability by detecting
and reducing loss of traction (skidding). When ESC detects loss of steering control, it automatically
applies the brakes to help "steer" the vehicle where the driver intends to go. Braking is
automatically applied to wheels individually, such as the outer front wheel to counter oversteer, or
the inner rear wheel to counter understeer. Some ESC systems also reduce engine power until
control is regained. ESC does not improve a vehicle's cornering performance; instead, it helps to
minimize the loss of control
Head Restraints
Head restraints installed on top of the seat reduce the risk of neck
injuries (whiplash injuries) in the case of a rear collision.