STEERING GEAR
The steering gear provides a movement of the rudder in response to a
signal from bridge. The rudder steers the vessel with help of water
thrust provided by propeller.
The steering gear system is made up of three parts :
1. Control equipment
2. Power unit
3. Transmission to the rudder stock.
The control equipment conveys a signal of desired rudder angle
from the bridge to the steering flat where it is received to activate
the power unit and transmission system until the desired angle is
reached.
Power unit provides the force, when required and with immediate
effect to move the rudder to the desired angle.
Transmission system(steering gear) is the means by which the
movement of the rudder is accomplished.
STEERING GEAR
Control equipment can be hydraulic control equipment
(known as a “Tele-motor”) or an electric- electronic control
equipment.
The power unit may be in turn hydraulic or electrically
operated.
Two types of hydraulically powered transmission units or
steering gears are common; they are 1. Ram type( 2 ram or 4
ram).
2. Rotary vane type.
Both can be called Electro Hydraulic Steering Gear.
Telemotor System
TELEMETERING SYSTEM OR
TELEMOTOR SYSTEM:
This consists of the transmitter and the
receiver unit.
Material:
Casing – Gunmetal.
Rams – Bronze.
Pipes – Copper.
Cups (old type) –
Leather.
1. 2. 3. 4. 5.
Any vertical
movement of the
rudder should not
reflect by the virtue of
forces on the
crosshead.
Ram Crosshead Details (Cont’d)
.
To ensure this (ie. No force coming on the crosshead) it is
important to make sure:
1) Wear down clearance as shown above, should be at all
times, more than any pintle wear down provided, in the
Rudder.
2) Jumping clearance as shown above should be at all
times, more than the allowable vertical play clearance
permitted by the rudder, that is clearances at the striking
pad or clearance at the pallester bearing.
Ram Crosshead Details (Cont’d)
These solenoids
operate a pilot valve
which causes the main
control valve to move
so as to divert oil
pressure from a
continuously running
fixed delivery pump to
the steering gear in
order to give the
desired direction of
rudder movement.
Non Follow Up System (Cont’d)
When the switch is
released, it springs
back to the central
position, the control
valve moves to a
position where it
bypasses the pump
delivery, and the
steering gear stops.
As described earlier, system No.1 supplies ram no.1 & 2 and system
no.2 supplies ram no. 3 & 4.
However, during normal operation all 4 rams are in operation and
provide together 100 % torque. This is made possible by joining the
system No.1 with system No. 2 through valves (a) & (b) Various
conditions of operation available in this method are as follows:
Safematic Design No.2 Combination No. 1:
Isolating valve I,2,3 & 4
open, By pass valve 5 & 6
shut;Valves “a” & “b”
open. System No. I or
system No. 2 working. All
4 rams are in use and
provide together 100%
torque.
Combination No.2:
Valve ‘a’ & ‘b’ shut.
Isolating valve I & 2 open,
By pass valve 5 shut;
system No. I working.
Isolating valve 3 & 4 shut,
By pass valve 6 open;
system No. 2 shut. Top two
rams are in operation,
working on system No. I
and are providing 50%
torque. Bottom two rams
& system No. 2 are
isolated.
Safematic Design No.2 Combination No.3:
Valve ‘a’ & ‘b’ shut.
• Isolating valve 3 & 4
open, By pass valve 6
shut, system No. 2
working.
• Isolating valve 1 & 2
shut, By pass valve 5
open, system No.
stopped.
• Bottom two rams are
in operation, working
on system No. 2 and
are providing 50%
torque.
• Top two rams &
system No. l are
isolated.
Safematic Design No.2 Logic circuit of this
safematic design shall
on detecting a heavy
leak actuate low low
level (LLL-1) alarm and
cause change over from
condition No.1 to
condition No.2 or
condition No.3.
Plunger, in addition to
rotating along with the
cylinder, may also have in
and out movement,
depending upon the
position of the circular ring.
Odd number of
cylinders, usually
seven or nine are
provided, to produce
more hydraulic flow
and to give better
pump balance
The swash plate
Swash Plate Pump pump or axial
piston pump is a
variable delivery
pump.
The name is so
given because
here the swash
plate or the
tilting box is
moved or
displaced in an
axial plane.
The plungers
reciprocate in an
axial direction.
Swash Plate Pump -
It consists of a revolving circular
Construction cylinder barrel or block, which has
a number of cylinder bores.
This type of a pump always runs in a flooded condition and the make up
tank is always above the pump level
Swash Plate Pump- Working:
Working The motor being a constant
speed motor rotates the shaft,
which in turn, rotates the
cylinder barrel and the socket
ring.
During the outward suction stroke oil is drawn from the steering
gear cylinders into the pump and is delivered to the cylinders of the
other side during the succeeding inward pressure stroke when the
plungers move in the opposite direction.
This would
constitute
incorporating the
Wheatstone bridge
principle to initiate
the operation of an
electric motor for
moving the floating
lever for pumping
hydraulic fluid to
the ram cylinders
or the rotary vane
unit
Movement of
bridge transmitter
Electrical Telemotor System results in electrical
imbalance and
current flows into
motor.
Motor drives a
screw shaft and
screw shaft moves.
Screw block is
moved and floating
lever moves.
This moves the
control rod of the
variable delivery
pump.
Cut-off lever
attached to tiller will
then return the
floating lever to put
the pump off-stroke.
Electrical Telemotor System Electrical imbalance
would have been
corrected by rotating
screw shaft.
Motor will then
stop.
Local manual control
is carried out with
the trick hand wheel.
This is done by
switching off the
electrical control.
A detent pin holds
the hand wheel
assembly clear when
not in use.
Rotating the hand
wheel will move the
floating lever for
initiating rudder
movement.
Parallel Operation of Pumps
One (F sin Ф)
would try to tilt the
The component F cos φ would swash plate towards
induce a turning moment, its vertical position.
causing the swash plate to turn
also in a clockwise direction.
This is also called Hydraulic
Motoring
Hydraulic Motoring
The phenomenon
of hydraulic
motoring of the
pump is not good as a
part of the output
energy of the
operating pump is
being used to rotate
the standby pump
instead of all the
energy going to drive
the steering gear
rams
So, We must
PREVENT
this Hydraulic Motoring
Hydraulic Motorig – Prevention Method 1
Use of Ratchet & Pawls
Hydraulic Motoring- Thus to avoid this, two
methods have been devised
Prevention Method I and they are:
1. The use of ratchet and
pawl mechanism in the
coupling between the pump
and the motor.
A number of steel pawls are
mounted on the motor
coupling and the stationary
steel ratchet is secured to the
motor supporting structure.
When the pumps are not running the spring keeps the
valve in the bypass condition.
When one pump is started, say the other pump, constant
pressure from the other unit's auxiliary pump acts along
with the spring to keep the valve in the bypass condition.
Thus the main oil pressure from the other pump cannot get
to this pump and hydraulic motoring is prevented
Prevention Method-2 When the pumps are not
running, the spring keeps the
valve in the bypass condition.
In the short time that elapses whilst the hydraulic pressure
builds up sufficiently to operate the valve, the electric motor
driving the pump attains its normal running speed so that the
hydraulic load is effectively held off until the high starting
current in the motor dies away. On stopping the motor, the
spring returns to the bypass position.
Contol Valve Block Type-
The power unit consists
Two Ram Stg.Gear of a variable delivery
pump, driven by a
constant speed,
unidirectional motor.
The pump shaft drives
an auxiliary pump AP.
The aux. Pump delivers
to Servo control &
Automatic change over
valves.
It lubricates the moving
parts of the main pump.
Control Valve Block Type –
Two Ram Steering Gear