Maintenance Practices
What is breakdown maintenance and when should be it
employed?
What is preventive (calendar based) maintenance, and
what are its major flaws?
What is predictive (condition based) maintenance, and
what are its benefits?
What is proactive (reliability centered) maintenance,
and what are its benefits?
Maintenance
4
Maintenance Terms
Electric Motors
Pumps
Compressors
Gear Boxes
Rollers
Fans
Blowers
Turbines
Engines and other rotating equipments 7
Maintenance Progression
10
Break Down or Run to Failure
11
Break Down or Run to Failure
12
Break Down or Run to Failure
13
Break Down or Run to Failure
Safety risk
Unscheduled down time
Damage to plant
Teams always to be ready
Loss of confidence.
15
Application of Break Down Maintenance
16
Preventive Maintenance (Calendar Based)
17
Computerized Maintenance System
Maintenance Equipment
parts list
and work order
schedule
Equipment
Repair history reports
history file
Cost analysis
Data entry (Actual vs. standard)
– Work requests
– Purchase
Inventory of requests
spare parts – Time reporting
– Contract work
Work orders
– Preventive
maintenance
– Scheduled
Personnel data downtime
with skills, – Emergency
wages, etc. maintenance
Drawbacks of Preventive Maintenance
19
Predictive Maintenance (Condition Based)
20
Predictive Maintenance (Condition Based)
21
Benefits of Predictive Maintenance
24
Today’s Industrial Demand
Collect data
Rules
Start +
Experi
NO
YES
Create Regular Compare Fault Fault
Ref. Meas. limits Diagnostics correction
Input
m/c
specs
Create
New Ref. & Limits
Overview of
Condition Monitoring
What is CBM & Why ?
Maintenance
Techniques