GENERAL WORK METHOD

STATEMENT
BAGHOUSE FURNACE #4 STRUCTURAL
REPAIR
 Site Plan
A. Replace bracing
B. Replace & paching girder
C. Patching & repainting all colomn
D. Replace stair south area
E. Crane position
Scope of Work
1. Site Preparation
2. Replace or paching column,girder & bracing
3. Repaint existing colomn
4. Replace structure stairs
5. Strengthening existing foundation
6. Touch up paint
7. QC work
8. Housekeeping & Demobilization
Flow of Work Plan
A. Repaint , Replace existing structure
1. Survey the existing structure, foundation
2. Install scaffolding at structure column
3. Install temporary girder & racing
4. Demolish & Install,paching column, girder & bracing
5. Demolish scaffolding
A.1. Survey existing foundation & colomn
- Survey verticality column before construction

- Survey elevasi base plate

- Marking position new base plate

A.2.1 Install scaffolding of column A,B
- Install scaffolding of column line A,B
- Install girder , bracing temporary
- Demolish,paching,install girder & bracing line A,B
- Sandblast & Repainting column line A,B
- Qc Work
- Demolish scaffolding line A and move to line C

Top view
A.2.2 Install scaffolding of column B,C
- Install scaffolding of column line B,C
- Install girder , bracing temporary
- Demolish,paching,install girder & bracing line B,C
- Sandblast & Repainting column line B,C
- Qc Work
- Demolish scaffolding line B and move to line C1

Up view
A.2.3 Install scaffolding of column C,C1
- Install scaffolding of column line C,C1
- Install girder , bracing temporary
- Demolish,paching,install girder & bracing line C,C1
- Sandblast & Repainting column line C,C1
- Qc Work
- Demolish scaffolding

Up view
Strengthening Column Existing

1. Demolish stiffener eksisting

2. Cleaning & sandblast area base plate
column
3. Asessment structure column area base
plate by visual & NDT

Stiffener eksisting
Fabrication new structure, sandblasting & painting structure

Fabrication Sandblasting Painting

Patching Column

Damage area
Install Temporary Girder, Bracing
- Memasang support sementara untuk melakukan
pergantian girder dan bracing
- Temporary support full weld di existing column
- Melepas girder yang lama dan memasang yang baru
- Melepas temporary support
Flow of Work Plan
B. Replace stairs, handrail, & grating
1. Install scaffolding at stairs area
2. Demolish existing structure use crane 70t
3. Install new structure stairs use 70t
4. Strengthening of foundation colomn
5. Touch up paint
6. Demolish scaffolding
B.1 Install scaffolding at stairs area
B.2 Demolish & Install stairs
- Demolish stairs,handrail, griting use crane 70T
- Install stairs use crane 70T

Akses jalan

up view
 Lifting Stairs Using Crane

Tangga eksisting akan di demolish

secara menyeluruh mulai dari stair
13 ke bawah, kemudian tangga
baru akan dipasang per section
mulai dari stair 1 ke atas.

HATI – HATI
Tangga akan di rakit di bawah per HATI – HATI SEDANG ADA
SEDANG ADA
section include anak tangga lalu di PENGANGKATAN
PEKERJAAN

angkat dan di install.

B.4 Strengthening of foundation

Extend foundation
With rebar @25

Existing foundation
 QC Work
1. Quality inspection of steel Fabrication
- Fabrication inspection (dimension, dia. Hole, space, etc.)
- Welding inspection (VT & MT)
2. Quality inspection of steel structure installation/connection
- Bolt tightening
- Welding inspection
3. Quality inspection of concrete structure
- Pre pouring concrete inspection
- Inspection during pouring concrete (Slump test, create sample)
- Post pouring inspection (compression test of concrete)
4. Quality inspection of paint steel structure
- Surface preparation inspection
- WFT & DFT test
 Organization Chart Project

Project
Manager
Syarif Sahama

Construction
Manager
Fadlin Azmi

Project
Safety Officer Project Control Quality Control
Engineer
Ali Imran Desti Tika Eka Putri Lismon Juanda

Drafter Safety Man

Novitasari Surya

Supervisor Civil Supervisor Inspector

Surveyor
Mechanical Electrical Scaffolder
Jubang Jaharuddin Tosalili Basri Arnel Pasiuk

Welder Fitter Helper Electrical Scaffolder Ass. Surveyor

Manpower Plan
Work location & evacuation rute

Lokasi kerja
Route of material mobilization

Lokasi kerja

From otuno

Lokasi penyimpanan
Material sementara
Plan rest area
Note :
Saat ini container CS masih ada di plan rest area, rancana tangga 4 Mei 2019 container CS
tersebut akan di pindahkan,.

Lokasi kerja
Sign & Baricade

Pita baricade

HATI –HATI
SEDANG ADA
PEKERJAAN HATI –HATI
ADA ORANG
BEKERJA DIATAS
Schedule
TERIMA KASIH