BSA 2Y1-2
OPERATIONS
MANAGEMENT
CHAPTER 2:
FRAMEWORKS FOR
ORGANIZATIONAL QUALITY
The objectives of this chapter are:
The Deming application prize was instituted in 1951 by the Union of Japanese Scientist
and Engineers (JUSE) in recognition and appreciation of W. Edwards Deming’s
achievements in statistical quality control and his friendship with the Japanese people.
The judging criteria consist of a checklist of 10 major categories: policies, the
organization and its operation, education and dissemination, information gathering,
communication and its utilization, analysis, standardization, control/management,
quality assurance, effects and future plans.
The Baldrige Criteria and the Deming Philosophy:
Specific portions of the Baldrige criteria that supports each of the Deming’s 14 points are
summarized here:
1. Statement of purpose – strategy development requires a mission and vision.
2. Learn the new philosophy – Communication of values, expectations, customer focus,
and learning is a key area of the organizational leadership item.
3. Understand inspection – The process management category addresses the
development of appropriate measurement plans.
4. End price tag decisions – this is implicitly addressed throughout the process
management category and in the criteria’s emphasis on overall performance and
linkage among processes and results
5. Improve constantly – Continuous improvement and learning is a core value of
Baldrige.
The Baldrige Criteria and the Deming Philosophy:
6. Institute training – The human resource focus category recognizes the importance of
training and employee development in meeting performance objectives.
7. Teach and institute leadership – Category 1 is devoted exclusively to leadership, and
its recognized as the principal driver of the management system
8. Drive out fear and innovate – The human resource focus, customer and market focus,
and strategic planning categories focus on work design, empowerment, and
implementation issues that support this point.
9. Optimize the efforts of teams and staff – The criteria have a significant focus on
teamwork and customer knowledge in product/process design and process
management, as well as in the human resource focus category.
10. Eliminate Exhortations – While not directly addressed, the focus on work and job
design as the driver of high performance makes this a moot point
The Baldrige Criteria and the Deming Philosophy:
11. Eliminate Quotas and MBO; institute improvement; and understand processes – The
leadership and strategy development items, as well as the measurement, analysis
and knowledge management and process management categories deal with fact-
based management and understanding processes.
12. Remove barriers – The leadership and human resource focus categories, as well as
the customer satisfaction and relationships item support this goal.
13. Encourage education – This is addressed directly in the human resource focus
category
14. Take action – This role of leadership is addressed directly in the leadership category.
The consistencies among Deming’s 14 points and the Baldrige criteria attest to
the universal nature of quality management principles.
ISO 9000:2000
Six Sigma can be best described as a business improvement approach that seeks to find
and eliminate causes of defects and errors in manufacturing and service processes by
focusing on outputs that are critical to customers and a clear financial return for the
organization. Six Sigma philosophy is to have all critical processes, regardless of
functional area, at a Six Sigma level of capability.
The core philosophy of Six Sigma is based on some
key concepts:
1. Think in terms of key business processes and customer requirements with a clear
focus on overall strategic objectives.
2. Focus on corporate sponsors responsible for championing projects, support team
activities, help to overcome resistance to change, and obtain resources.
3. Emphasize such quantifiable measures as defects per million opportunities (DPMO)
that can be applied to all parts of an organization: manufacturing, engineering,
administrative , software and so on.
4. Ensure that appropriate metrics are identified early in the process and that they focus
on business results, thereby providing incentives and accountability.
5. Provide extensive training followed by project team deployment to improve
profitability, reduce non-value-added activities, and achieve cycle time reductions
The core philosophy of Six Sigma is based on some
key concepts:
6. Create highly qualified process improvements experts (“green belts,” “black belts,”
and master black belts’’) who can apply improvement tools and lead teams.
7. Set stretch objectives for improvement.
Comparing Baldrige, ISO 9000, and Six Sigma
STRATEGY is the pattern of decisions that determines and reveals a company’s goals,
policies, and plans to meet the needs of its stakeholders.
A strong competitive advantage has six characteristics, each of which relates closely to,
and is supported by, a focus on quality and performance excellence.
1. A strong competitive advantage is driven by customers wants and needs.
2. A strong competitive advantage makes a significant contribution to the success of
the business.
3. A strong competitive advantage matches the organization’s unique resources with
the opportunities in the environment.
4. A strong competitive advantage is durable and lasting and difficult for competitors to
copy.
5. A strong competitive advantage provides a basis for further improvements.
6. A strong competitive advantage provides direction and motivation to the entire
organization.
Quality and Competitive Advantage:
The findings are illustrated below. The value of the product in the marketplace is
influenced by the quality of its design. Improvements in performance, features, and
reliability will differentiate the product from its competitors, improve a firm’s quality
reputation, and improve the perceived value of the product.
Sources of Competitive advantage:
Cost leadership:
Many firms gains competitive advantage by establishing themselves as the low-cost
leader in an industry. Low cost can result from high productivity and high capacity
utilization.
Differentiation:
To achieve differentiation, a firm must be unique in its industry along some dimensions
that are widely valued by customers. It selects one or more attributes that customer
perceive as important and position itself uniquely to meet those needs.
People:
The competitive advantage resulting from an organization’s people can drive
low cost and differentiation. Much of its cost advantage comes from its very
productive, motivated, and unionized workforce
Quality and Differentiation Strategies
Among the most important strategic decisions a firm makes are the selection
and development of new products. The quality of the product’s design is
influence by several dimensions which are:
• Performance – the primary operating characteristics of the product: the
horsepower of the engine or the sound quality of a stereo amplifier.
• Features – the “bell and whistles” of the product : antilock brakes or a
navigation system in an automobile.
• Reliability – the probability of a product’s surviving over a specified period of
time under stated condition of use: the ability of a car to start consistently in
all types of weather and the lack of failure of electronic components.
Competing on superior product design
• Durability – the amount of use one gets from a product before it physically
deteriorates or until replacement is preferable: the number of miles one
would expect from an automobile with normal maintenance
• Aesthetics – how a product looks, feels, sounds, tastes, or smells: the
sleekness of an automobile’s exterior and the black “high tech” look of
modern stereo components
The Role of Quality in Product Design
A firm must focus on the key product dimensions that reflect specific customer
needs. A focus on quality in product design requires significant investment in
engineering to ensure that designs meet customer expectations. Useful
techniques of quality engineering include:
• Concurrent Engineering – in which engineering and production personnel
jointly develop product designs that are both functional and easy to
manufacture, thus reducing opportunities for poor quality;
• Value analysis – in which the functions of every component of a product is
analyzed to determine how it might be accomplished in the most economical
fashion.
The Role of Quality in Product Design
• Design reviews – in which managers assess how well the design relates to
customer requirements and how it might be improved prior to releasing it to
production; and
• Experimental design – in which statistical experiments are applied to
determine the best combinations of product and process parameters for
high quality and low cost
Competing on Service
The importance of service was recognized in the early 1980s because of the
book In search of Excellence by Tom Peters and Bob Waterman. The quality of
the products and services found that the vast majority of consumers believe
that quality is determined by employee behavior, attitudes, and competence.
The Role of Quality in Service
For services, research shows that five key dimensions of service quality
contribute to customer perceptions:
• Reliability – the ability to provide what was promised , dependably and
accurately.
• Assurance – The knowledge and courtesy of employees, and their ability to
convey trust and confidence.
• Tangibles – The physical facilities and equipment, and the appearance of
personnel.
• Empathy – The degree of caring and individual attention provided to
customers
• Responsiveness – The willingness to help customers and provide prompt
service.
Competing on Agility