OPTIMIZATION OF CUTTING PARAMETERS IN CNC

MILLING BY USING TAGUCHI BASED FUZZY GREY

APPROACH
BY
R . Venkata Sai Kumar, 14701A03C4
A . Venkata siva sankar, 14701A03C9
G. Siva prasad babu, 14701A03A4
K . Venkata Praveen kumar, 14701A03C2
Under the guidance of
Y. Poornachandra Sekhar M.Tech
Asst. Professor,

DEPARTMENT OF MECHANICAL ENGINEERING

AITS-RAJAMPET
Abstract
Implementing the optimisation principles in the context of
machining has a large research scope in which most of the research
interests are concentrated on the optimisation of highly influential
machining parameters over the cutting responses
INTRODUCTION:
Milling is the machining process of using rotary cutters to
remove material from a workpieceby advancing the cutter into
the workpiece at a certain direction
 in metal cutting operations, determination of optimal tool
geometry and cutting parameters require detailed investigation
of their effects on the cutting forces.
The cutting forces are mainly influenced by depth of cut and
feed rate and also by the cutting speed.
The forces are measured by using the Dynamometer.
 LITERATURE:
Author Name Year Work-piece Cutting Tool I/P O/P Empirical findings
Parameters Parameters

Surasit 2014 Alluminium Fine type Speed Surface Higher value of speed and
rawangwong alloys carbide tool Feed rate roughness lower feed tended to decrease
DOC Tool wear the surface roughness
N.masmiati 2016 S50C Solid Spindle Residual stress Residual stress -619.50Mpa
medium carbide, end Speed Cutting force Cutting force 36.48N
carbon steel mill coated Feed rate Surface finish Surface roughness 0.66
with TiAIN DOC

Omid 2015 PMMA and Carbide tool DOC Cutting force Comparisons of the simulated
Yousefian aluminum Spindle and measured data for the
6061 speed cutting forces in 3 directions
Feed rate
N.Grossi 2015 Al 6082-T4 Two flute Spindle Cutting force To improve the compensation
alloy garant speed co-efficient Technique
201770
Thakur 2014 Al 7075-T6 Inconel 718 Speed,feed S/N ratio, Minimizing the roughness and
paramjit super alloy DOC MRR increase the productivity by
mahesh Nose radius maximizing the MRR
Author Name Year Work-piece Cutting Tool I/P O/P Empirical findings
Parameters Parameters

Mehmet emre 2015 SAE 1050 CVD coated Spindle Increased Maximum tool life
kara steel MP2500 speed productivity, Maximum MRR
DOC Reduced tool Minimum surface
Feed per wear, Better roughness
revolution surface finish

Sayak 2014 AISI 4340 SAE 1020 Speed, feed, MRR With increase the
mukherjee steel with carbide DOC DOC ,MRR increased
cutting tool

Saurin sheth 2016 Al cast heat Carbon steel Cutting Surface Good flatness and
treated alloy speed roughness surface roughness
Feed rate flatness
DOC
Shan chenwei 2016 Carbon/carbo PCD Cutting Cutting forces To predict the cutting
n composite speed forces
Feed rate
DOC
Olivar pecat 2012 Carbon fiber Solid carbide Cutting Cutting forces For low workpiece
reinforced speed, temperatures a crucial
plastics temperature raise of cutting forces
Author Name Year Work piece Cutting tool I/P O/P Empirical findings
Parameters Parameters

Biswajit das 2016 Al-4.5%cu- Carbide Speed, Cutting Improved the production
TiC MMCs material feed,DOC force,surfac of CNC milling
e roughness

Michal 2016 Nikel Ceramic Speed,feed,D Surface Good surface

sajgalik alloys,monel monolithic OC quality quality,increasing the
alloy400 tool life
EP742

J.S.Pang 2013 Al-B3-C3 Halloysite Cutting Speed Cutting Highest surface

nanotube ,feed force, roughness
,DOC surface
roughness

Anishnair 2014 Alluminium Carbide tool Depth MRR Good surface quality
Speed Surface
feed roughness

m.subramania 2013 Al7075-T6 Tungsten Speed, Cutting Minimum cutting forces

n carbide Feed, forces is action genetic
DOC algorithm
Author Name Year Work piece Cutting tool I/P O/P Emperical findings
Parameters Parameters

Lohithaksha M 2013 Inconel 718 Nickel-based Cutting MRR, 64.8% increase in MRR
maiyar super alloy super alloys speed, Surface and 9.52% decrease
Feed, roughness surface roughness
DOC

Nikolaos 2016 Cx60 carbn Coated Doc,cutting Energy Minimization of cutting

tapoglou steel carbide speed, feed efficiency time at the same the
rate power consumption at
the minimum

Abdulah ozcan 2017 Ti6A14V Carbide tool Feed rate ,doc, Cutting The cutting forces acting
cutting speed forces on the milling tool while
machining of a pocket
and the impact of the
general behavior of the
machine tool process on
the process time.
m.s sukumar 2014 Al6061 Carbide Doc,cutting Surface Taguchi s/n ratio and
speed ,feed finish, s/n ANN are useful for
rate ratio getting a good surface
finish
O u owdunnai 2016 Aluminium Carbide Doc,cutting Surface Reduce the energy
,carbon speed ,feed consumption by using
steel,stainlees rate various cutting
steel parameters.
 Output parameters

cutting forces
3.23%
3.23% s urfas e roughnes s
3.23% tool wear
3.23%
6.45% 35.48% MRR
res i dual stres s es
6.45% s /n ratio
enea rgy effici ency
productivi ty

38.71%

Workpieces

Al umi ni um
16.67% 16.67% Carbon & i ts al l oys
a l umi ni um al l oys
a l umi ni um meta l matri x
11.11% steel
16.67%
others
11.11%

27.78%
PROBLEM STATEMENT:

In machining operations , the estimation of cutting forces is playing an

important role for many milled work-piece.

 What are the relationships between the controllable factors such as

spindle speed, feed rate, depth of cut and tool geometry over the
responses like cutting forces, surface roughness and material
removal rate in support of the optimization.
METHODS AND TECHNIQUES:

FUZZY INFERENCE SYSTEM.

TAGUCHI METHOD.
ANALYSIS OF VARIANCE (ANOVA).