High
HighInventory &&
Inventory
Space
Space Poor
PoorPlanning
Planning
PROBLEMS Shortage
Shortage
Erroneous
ErroneousRecords
Records Low
LowThroughput
Throughput
LONG TIME TO INWARD GOODS
Throughput goes up
Easier for Pickers to collect and sort
Lesser damage to individual SKU
Faster response to orders
Single type of products in Single carton with barcode on the
outside
COST ESTIMATES
Current monthly cost of buying cartons
15000*55 = Rs. 825,000
Per day buying cost 825,000/30= Rs. 27500
The plastic crates can be used for 3 years and cost Rs. 500,000 (1000
crates)
The cost saved per day by not using cartons is Rs. 27,500
Payback period 18.18 as we will recover the costs in saving
The number of crates to be bought
15000/15 = 1000
Cost Savings in 3 Years (Assuming no wear and tear)
Rs. 29,700,000 – Rs. 500,000 = Rs. 29,200,000
Thank you!