Materi Training APQP
Materi Training APQP
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP
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Hendra Hendrasmara – Industrial Battery Development Dept.
30 Sep 2014 – by Hendra Hendrasmara
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Hendra Hendrasmara – Industrial Battery Development Dept.
Advanced Product Quality Planning
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Hendra Hendrasmara – Industrial Battery Development Dept.
Advanced Product Quality Planning
SPC MSA
Control Plan
PPAP
FMEA
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Hendra Hendrasmara – Industrial Battery Development Dept.
Advanced Product Quality Planning
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Hendra Hendrasmara – Industrial Battery Development Dept.
Advanced Product Quality Planning
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Hendra Hendrasmara – Industrial Battery Development Dept.
Advanced Product Quality Planning
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP dalam ISO/TS 16949
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
Team-to-Team
Product Quality Planning Team harus membangun jalur
komunikasi dengan tim pelanggan dan tim pemasok lainnya.
Ini mungkin termasuk pertemuan rutin dengan tim lain.
Tingkat kontak tim-to-tim tergantung pada sejumlah isu yang
membutuhkan kesepakatan.
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
Training
Keberhasilan Product Quality Plan tergantung pada program
pelatihan yang efektif untuk mengkomunikasikan semua
persyaratan dan pengembangan keahlian untuk memenuhi
kebutuhan dan harapan pelanggan.
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
Simultaneous Engineering
Simultaneous Engineering adalah proses di mana cross
functional team berusaha untuk mencapai tujuan bersama.
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
Control Plans
Control Plans adalah deskripsi yang tertulis untuk
mengendalikan part dan proses.
Terbagi dalam 3 phase :
• Prototype
Penjelasan mengenai pengukuran dimensi dan material, test performance yang akan
terjadi selama pembuatan Prototype.
• Pre-launch
Penjelasan mengenai pengukuran dimensi dan material, test performance yang akan
terjadi setelah Prototype dan sebelum mass Production.
• Production
Sebuah dokumentasi lengkap dari karakteristik produk / proses, kontrol proses, tes, dan
sistem pengukuran yang akan terjadi selama produksi massal.
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
Concern Resolution
Permasalahan-permasalahan yang terjadi selama proses
perencanaan harus didokumentasikan dalam matrik
penanggungjawab dan target waktu. Meminta rekomendasi
dari ahli sangat disarankan untuk masalah yang sulit.
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Hendra Hendrasmara – Industrial Battery Development Dept.
Dasar-dasar APQP
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Hendra Hendrasmara – Industrial Battery Development Dept.
PRODUCT QUALITY PLANNING TIMING CHART
Concept
Initiation/Approval
Problem
Program
Approval Prototype Pilot Launch
PLANNING PLANNING
PRODUCTION
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Hendra Hendrasmara – Industrial Battery Development Dept.
1.0 PLAN AND DEFINE PROGRAM
PLAN AND
DEFINE
PROGRAM
Tujuan :
Menentukan kebutuhan pelanggan
Menentukan dan merencanakan
Program quality
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Hendra Hendrasmara – Industrial Battery Development Dept.
2.0 PRODUCT DESIGN AND DEVELOPMENT
Program
Approval Prototype INPUTS OUTPUTS
• Design Goals • Design Failure Mode and Effects
Analysis (DFMEA)
• Reliability and
• Design for Manufacturability and
Quality Goals Assembly
• Preliminary Bill of • Design Verification
PRODUCT DESIGN AND DEV. Material
• Design Reviews
• Preliminary Process
• Prototype Build – Control Plan
Flow Chart
• Engineering Drawings (Including
• Preliminary Listing of Math Data)
Special Product and
• Engineering Specifications
Process
Characteristics • Material Specifications
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Hendra Hendrasmara – Industrial Battery Development Dept.
3.0 PROCESS DESIGN AND DEVELOPMENT
Prototype Pilot
INPUTS OUTPUTS
• Design Failure Mode • Packaging Standards
and Effects Analysis
(DFMEA) • Product/Process Quality System
Review
• Design for
Manufacturability and • Process Flow Chart
Assembly
• Floor Plan Layout
• Design Verification
PROCESS DESIGN AND DEVELOPMENT • Characteristics Matrix
• Design Reviews
• Prototype Build – • Process Failure Mode and Effects
Control Plan Analysis (PFMEA)
• Engineering Drawings • Pre-Launch Control Plan
(Including Math Data)
• Process Instructions
• Engineering Specifications
• Measurement Systems Analysis
PROCESS • Material Specifications Plan
DESIGN AND
• Drawing and Specification
DEVELOPMENT • Preliminary Process Capability
Changes
VERIFICATION Study Plan
• New Equipment, Tooling
and Facilities Requirements • Packaging Specifications
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Hendra Hendrasmara – Industrial Battery Development Dept.
5.0 FEEDBACK ASSESMENT AND CORRECTIVE ACTION
Pilot Launch
INPUTS OUTPUTS
• Production Trial Run • Reduced Variation
• Measurement Systems • Customer Satisfaction
PLANNING
Evaluation
• Delivery and Service
• Preliminary Process
Capability Study
• Production Part
Approval
• Production Validation
Testing
• Packaging Evaluation
PRODUCTION
• Production Control
Plan
FEEDBACK ASSESSMENT AND CORRECTIVE ACTION
• Quality Planning Sign-
Off and Management
FEEDBACK Support
ASSESSMENT AND
CORRECTIVE ACTION
Tujuan :
Mengevaluasi semua variasi (data variabel dan data attribut)
Mengevaluasi efektivitas Product quality planning
Penggunaan Control Plan dan Corrective action
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
• Organize the
Team
• Define the Scope
• Establish Team-to-
Team
Communication
• Provide Core
Tools Training
• Involve Customers
and Suppliers
• Implement
Simultaneous
Engineering
• Develop Control
Plan Format
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
INPUT
• Organize the • Voice of the
Team Customer
• Define the Scope • Business
Plan/Marketing
• Establish Team-to-
Strategy
Team
Communication • Product/Process
Benchmark Data
• Provide Core
Tools Training • Product/Process
Assumptions
• Involve Customers
and Suppliers • Product Reliability
Studies
• Implement
Simultaneous • Customer Inputs
Engineering
• Develop Control
Plan Format
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
INPUT
• Organize the • Voice of the • Design Goals
Team Customer
• Reliability and
• Define the Scope • Business Quality Goals
Plan/Marketing
• Establish Team-to- • Preliminary Bill of
Strategy
Team Material
Communication • Product/Process
• Preliminary
Benchmark Data
• Provide Core Process Flow Chart
Tools Training • Product/Process
• Preliminary Listing
Assumptions
• Involve Customers of Special Product
and Suppliers • Product Reliability and Process
Studies Characteristics
• Implement
Simultaneous • Customer Inputs • Product
Engineering Assurance Plan
• Develop Control • Management
Plan Format Support
• Decide on
Concern Resolution
• Develop Product
Quality Timing Plan
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Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure
Team Customer Mode and Effects
• Reliability and
Analysis (DFMEA)
• Define the Scope • Business Quality Goals
Plan/Marketing • Design for
• Establish Team-to- • Preliminary Bill of
Strategy Manufacturability and
Team Material
Assembly
Communication • Product/Process
• Preliminary
Benchmark Data • Design Verification
• Provide Core Process Flow Chart
Tools Training • Product/Process • Design Reviews
• Preliminary Listing
Assumptions
• Involve Customers of Special Product • Prototype Build –
and Suppliers • Product Reliability and Process Control Plan
Studies Characteristics
• Implement • Engineering
Simultaneous • Customer Inputs • Product Drawings (Including
Engineering Assurance Plan Math Data)
• Develop Control • Management • Engineering
Plan Format Support Specifications
• Decide on • Material
Concern Resolution Specifications
• Develop Product • Drawing and
Quality Timing Plan Specification Changes
• New Equipment,
Tooling and Facilities
Requirements
• Special Product and
Process
Characteristics
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support 29
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging
Team Customer Mode and Effects Standards
• Reliability and
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process
Plan/Marketing • Design for Quality System
• Establish Team-to- • Preliminary Bill of
Strategy Manufacturability and Review
Team Material
Assembly
Communication • Product/Process • Process Flow Chart
• Preliminary
Benchmark Data • Design Verification
• Provide Core Process Flow Chart • Floor Plan Layout
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions
• Involve Customers of Special Product • Prototype Build – Matrix
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics
• Implement • Engineering Mode and Effects
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data)
• Pre-Launch Control
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications
• Process Instructions
• Decide on • Material
• Measurement
Concern Resolution Specifications
Systems Analysis
• Develop Product • Drawing and Plan
Quality Timing Plan Specification Changes
• Preliminary
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
Process
• Management
Characteristics
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support 30
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial
Team Customer Mode and Effects Standards Run
• Reliability and
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of
Strategy Manufacturability and Review Evaluation
Team Material
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers of Special Product • Prototype Build – Matrix
Approval
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics • Production
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
Process
• Management
Characteristics
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support 31
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers of Special Product • Prototype Build – Matrix
Approval
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics • Production
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
Process
• Management
Characteristics
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support 32
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers of Special Product • Prototype Build – Matrix
Approval
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics • Production
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
FMEA Process
Characteristics
• Management
Supportc
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support 33
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers of Special Product • Prototype Build – Matrix
Approval
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics • Production
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
FMEA Process
Characteristics
• Management
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
Commitment and
Management Support
APQP 34
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers of Special Product • Prototype Build – Matrix
Approval
and Suppliers • Product Reliability and Process Control Plan
• Process Failure
Studies Characteristics • Production
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
FMEA Process
Characteristics
• Management
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
SPC
Commitment and
Management Support
APQP 35
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers
and Suppliers • Product Reliability
Studies
of Special Product
and Process
Characteristics
• Prototype Build –
Control Plan
Matrix
• Process Failure
Approval
• Production
MSA
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• Preliminary Support
• New Equipment, Process Capability
Tooling and Facilities Study Plan
Requirements
• Packaging
• Special Product and Specifications
FMEA Process
Characteristics
• Management
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
SPC
Commitment and
Management Support
APQP 36
Hendra Hendrasmara – Industrial Battery Development Dept.
APQP PROCESS FLOW
Prepare for Plan and Define Product Design Process Design Product and Feedback,
APQP Program and and Process Assessment and
Development Development Validation Corrective Action
OUTPUT
OUTPUT
OUTPUT
OUTPUT
OUTPUT
INPUT
INPUT
INPUT
INPUT
INPUT
• Organize the • Voice of the • Design Goals • Design Failure • Packaging • Production Trial • Reduced Variation
Team Customer Mode and Effects Standards Run
• Reliability and • Customer
Analysis (DFMEA)
• Define the Scope • Business Quality Goals • Product/Process • Measurement Satisfaction
Plan/Marketing • Design for Quality System Systems
• Establish Team-to- • Preliminary Bill of • Delivery and
Strategy Manufacturability and Review Evaluation
Team Material Service
Assembly
Communication • Product/Process • Process Flow Chart • Preliminary
• Preliminary
Benchmark Data • Design Verification Process Capability
• Provide Core Process Flow Chart • Floor Plan Layout
Study
Tools Training • Product/Process • Design Reviews
• Preliminary Listing • Characteristics
Assumptions • Production Part
• Involve Customers
and Suppliers • Product Reliability
Studies
of Special Product
and Process
Characteristics
• Prototype Build –
Control Plan
Matrix
• Process Failure
Approval
• Production
MSA
• Implement • Engineering Mode and Effects
Validation Testing
Simultaneous • Customer Inputs • Product Drawings (Including Analysis (PFMEA)
Engineering Assurance Plan Math Data) • Packaging
• Pre-Launch Control
Evaluation
• Develop Control • Management • Engineering Plan
Plan Format Support Specifications • Production
• Process Instructions
Control Plan
• Decide on • Material
• Measurement
Concern Resolution Specifications • Quality Planning
Systems Analysis
Sign-Off and
• Develop Product • Drawing and Plan
Management
Quality Timing Plan Specification Changes
• New Equipment,
Tooling and Facilities
• Preliminary
Process Capability
Study Plan
Support
PPAP
Requirements
• Packaging
• Special Product and Specifications
FMEA Process
Characteristics
• Management
Support
• Gages/Testing
Equipment
Requirements
• Team Feasibility
SPC
Commitment and
Management Support
APQP 37
Hendra Hendrasmara – Industrial Battery Development Dept.
ANALYTICAL TECHNIQUES
2. Benchmarking
4. Characteristics Matrix
38
Hendra Hendrasmara – Industrial Battery Development Dept.