Rajeev tiwari(be/6064/16)
Vasu badyal(Be/6075/16)
Ankit gupta(Be/6087/16)
Mentors:
Prof. G.S.RAO
and
Prof. Vijay Mandal
OBJECTIVE
To find prestressed load on the bolted joint for
induced stresses in the bolt to be optimal & to find
appropriate joint stiffness factor by choosing suitable
material combination for component involved in the
Nut & Bolt joint.
The following loading conditions will be considered
for the nut & bolt joint:
Prestressed Bolted joint subjected to static load
Prestressed Bolted joint subjected to Axial Fatigue
load
INTRODUCTION
A fastener is a hardware device that mechanically joins
or affixes two or more objects together.
They can be made from metals, plastics or composites.
Fasteners types:
Removable: This type permits the parts to be readily disconnected
without damaging the fastener, e.g. nut and bolt.
Semi-permanent: For this type, the parts can be disconnected,
but some damage usually occurs to the fastener, e.g. cotter pin.
Permanent: When this type of fastener is used, the parts will never
be disassembled. e.g. rivets and welding.
TYPES OF FASTENER
Removable Fastener:
Semi-permanent Fastener:
TYPES OF FASTENER
Permanent Fastener:
ADVANTAGE AND DISADVANTAGES
OF FASTENER
o Advantage:
o Easy to install
o Wide variety of standard parts
o Reversible up to some extent
o Operational efficiency and speed
o Disadvantages:
o loosening
o Failure under tensile loading
o Cost is higher than welding.
BOLT
Bolt is a shaft with a head on one end and threads on
the other
A bolt is a type of fastener which is used to join two
parts together. The bolts join the part non-
permanently i.e. the parts may be separated from each
other by using an appropriate tool. Nuts are also used
on the bolts so as to make the fastening process more
effective.
Bolts and nuts are available in right- and left-hand
threads
BOLT
A bolt comprises of two parts and these are
1. Head: The upper portion of the bolt is called head. The head may
have different shapes. The shape of the head depends upon the
purpose for which the bolt is required.
2. Shank: The cylindrical portion of the bolt is called shank. The tail
end of the bolt is threaded to a sufficient length so that a nut can be
engaged on it.
TYPES OF BOLT
BOLT HEADS
Bolt Strengths or Grades
Bolt strength is the amount of tightening force that
should be applied
Bolts are made from different materials
Have degrees of hardness for different situations
Bolt grade markings are lines or numbers on top of the
head to identify hardness and strength
Hardness or strength of metric bolts is indicated by a
property class indicator on bolt head
Tensile strength is the amount of pressure bolt can
withstand before breaking when pulled apart
The harder the bolt, the greater tensile strength
TORQUE
Torque is a measurement of the turning force applied when
tightening a fastener
Over-tightening can stretch or break a bolt
Under-tightening can allow bolt or nut to loosen and fall
out
Tighten fasteners in a crisscross pattern
Tighten the fastener in steps, beginning at half-torque then
continue to ¾ torque, and then full torque at least twice
Be careful when tightening bolts and nuts with air
wrenches
Easy to stretch or break a bolt in an instant
MATERIAL
Carbon steel and Alloy steel material used for Nut & Bolt
manufacturing.
Nut mfg by Blanking and Threading. Bolt by forging and
threading.
Nickel Alloy Standard : ASTM / ASME SB 160 / 164 / 425 /
166 / 446 / 574 / 472 Grade : UNS 2200 / UNS 2201, UNS
4400 , UNS 8825 , UNS 6600
Stainless Steel : Standard : ASTM / ASME A/SA 193 / 194
Grade : B 8 (304), B 8C (SS 347), B 8M (SS 316), B 8 T (SS
321), A 2, A 4
Alloy Steel : Standard : ASTM / ASME A/SA 193 / 194 GR.
Grade : B 6, B 7/ B 7M, B 16, 2, 2HM, 2H, GR 6, B 7, B 7M.
FAILURE OF BOLT
Overloading
Fatigue
Shearing
FAILURE OF BOLT
Galling
Galvanic corrosion
Hydrogen Embrittlement
NUT
Nut uses internal threads and an odd shaped head and
is tightened onto a bolt
Castellated or slotted nuts are grooved on top to a
safety wire or cotter pin can be installed into a hole in
the bolt
Castellated nuts are used with the studs that hold
wheel bearings in position
Self-locking nuts produce friction when threaded onto
a bolt; top of the nut can be crimped inward
Body nut has a washer formed onto the nut to
distribute the clamping force of the thin body panel or
trim piece to prevent warpage
NUTS
10 12 8 2.8 17 1.5
Design Data
Washer: M10 – ISO 7090 (Grade A)