PERANCANGAN TATA LETAK FASILITAS RUANG PRODUKSI

KERIPIK KENTANG DENGAN METODE BLOCPLAN DAN

CORELAP (STUDI KASUS PADA UKM RAMA DI KOTA BATU)

Oleh :
Lia Tri Agustin (165100301111010)

Dosen Pembimbing 1: Dr. Siti Asmaul Mustaniroh, STP. MP.

Dosen Pembimbing 2: Danang Triagus Setiyawan, ST, MT
Dosen Penguji : Ir. E. F. Sri Maryani Santoso, MS.
OUTLINE

01 PENDAHULAN

02 TINJAUAN PUSTAKA

03 METODE PELAKSANAAN
BAB I PENDAHULUAN
LATAR BELAKANG

• Perkembangan industri pangan di Indonesia

mencakup semua industri baik industri skala kecil
(UKM) maupun industri skala besar mengalami
peningkatan sebesar 13.01 % dari tahun 2017
sampai 2018.
• Berdasarkan data Badan Pusat Statistik (2017),
total produksi kentang di Indonesia pada tahun
2017 cukup besar yaitu 1.164.738 ton per tahun.
Dimana kota Batu menghasilkan kentang sebesar
93.878 Kwintal/tahun.
• Contoh produk olahan dari kentang dengan nilai
ekonomi yang lebih tinggi
LATAR BELAKANG
• UKM Rama merupakan produsen keripik
kentang yang terletak di Kota Batu, dengan
kapasitas produksi sebesar 210 kg kentang per
hari.
• Kelancaran aktivitas produksi yang dilakukan
UKM Rama bergantung dengan pengaturan tata
letak fasilitas.

BLOCPLAN dan CORELAP

RUMUSAN MASALAH

Permasalahan yang terdapat pada UKM RAMA yaitu minimnya lahan

untuk tempat produksi keripik kentang dan tempat produksi yang masih
bergabung dengan rumah pemilik UKM menyebabkan bangunan memiliki
banyak sekat pemisah. Permasalahan tersebut berakibat pada penataan
fasilitas produksi yang tidak dapat berdekatan dan menyebabkan banyaknya
momen perpindahan yang harus dilakukan oleh pekerja saat proses produksi.
Oleh karena itu UKM Rama memerlukan perancangan tata letak fasilitas
dengan melakukan perhitungan atau analisa menggunakan metode
BLOCPLAN (Block Layout Overview with Layout Planning) dan CORELAP
(Computerized Relathionship Layout Planning).
TUJUAN PENELITIAN

• Memberikan usulan rancangan tata letak fasilitas yang dapat meminimalisir

biaya produksi, perpindahan bahan dan fasilitas produksi pada UKM
Rama.

• Menentukan layout terbaik yang dapat diterapkan pada UKM Rama

dengan metode BlOCPLAN dan CORELAP.
MANFAAT PENELITIAN

• Bagi perusahaan, menjadi bahan pertimbangan UKM RAMA

dalam melakukan perancangan tata letak fasilitas yang
memaksimalkan jarak kedekatan antar fasilitas sehingga dapat
meminimalkan biaya produksi, jarak perpindahan bahan dan
fasilitas produksi.

• Bagi akademisi, sebagai sarana penambah pengetahuan

mengenai perencanaan tata letak fasilitas dengan metode
BLOCPLAN dan CORELAP, serta pembelajaran pemberdayaan
masyarakat dalam mewujudkan Tri Dharma Perguruan Tinggi.
BAB II TINJAUAN PUSTAKA
 TINJAUAN PUSTAKA
Keripik Kentang
Keripik kentang adalah produk yang
dihasilkan melalui tahapan pengupasan, pencucian,
pengirisan, perendaman dalam larutan, dan
penggorengan. Menurut Asgar dkk (2010) kualitas
keripik kentang ditentukan oleh beberapa faktor yaitu
warna, kenampakan, cita rasa, tekstur, kandungan
minyak, kandungan air, dan nilai gizi. Keripik kentang
yang baik berasal dari umbi kentang yang
mempunyai kadar air dan gula rendah serta kadar
pati tinggi.
TINJAUAN PUSTAKA
Tata Letak Fasilitas
Tata letak fasilitas merupakan tata cara pengaturan
fasilitas-fasilitas yang terdapat pada perusahaan untuk menunjang
kelancaran proses produksi. Pada pengaturan tata letak diperlukan
perancangan tata letak. Perancangan tata letak fasilitas berguna
untuk meningkatkan produktivitas serta dapat meminimasi biaya
yang dikeluarkan.

Perencanaan Aliran Bahan

Perencanaan aliran bahan merupakah salah
satu faktor penting dalam menentukan pentaan ruang
produksi perusahaan. Pola aliran bahan dibentuk sesuai
dengan tipe tata letak yang akan diterapkan.. Pola aliran
bahan terbagi menjadi 5 yaitu Straight Line, Serpentine
atau zig-zaq (S-Shaped), U-shape, Circular, Odd Angle.
TINJAUAN PUSTAKA
BLOCPLAN
Metode BLOCPLAN merupakan metode yang digunakan
untuk membuat perancangan tata letak fasilitas dari layout kosong
ataupun perancangan tata letak fasilitas dengan layout yang sudah
tersedia dan ingin diperbarui.

CORELAP
Metode CORELAP (Computerized Relathionship
Layout Planning) merupakan metode yang mengubah
data kualitatif menjadi data kuantitatif untuk menentukan
tata letak fasilitas baru yang tidak bergantung atau
memerlukan tata letak awal (Hidayat et al, 2016).

Penulis
Setiyawan dkk (2017)
Siregar dkk (2013)
Penelitian Terdahulu
Hasil
Penelitian dilakukan pada UKM MMM yang merupakan produsen kedelai goreng di Gading Kulon Malang. Permasalahan yang
muncul pada UKM MMM diakibatkan terlalu besarnya penggunaan luas area pada proses pendinginan kedelai goreng yaitu
19,063 m2 dari luas total area produksi 83,6 m2 . Hal ini menyebabkan aliran bahan semakin panjang, penanganan bahan yang
tidak tepat serta perpindahan alat dan mesin produksi yang dilakukan setiap pergantian proses dapat mengakibatkan kerusakan
pada mesin. Selain itu, penggunaan area yang berlebih untuk proses pendinginan menimbulkan rasa tidak nyaman pada tenaga
kerja terutama pada saat melakukan pemindahan bahan dari proses satu ke proses yang lainnya dan dapat menimbulkan
kecelakaan kerja seperti tumpahnya bahan atau produk jadi yang dibawa oleh pekerja. Metode yang digunakan untuk melakukan
perbaikan tata letak fasilitas pada UKM MMM adalah BLOCPLAN dan CORELAP (Computerized Relationship Layout
Planning). Hasil dari penelitian menunjukan bahwa tata letak dengan metode BLOCPLAN dipilih sebagai layout usulan karena
memiliki tingkat efisiensi mencapai 52,70% dan total momen perpindahan sebesar 38.467.440 meter per tahun. Sedangkan
layout usulan dengan metode CORELAP tidak dipilih karena memiliki tingkat efisiensi 31,35% dan total momen perpindahan
sebesar 55.834.920 meter per tahun.
Penelitian dilakukan pada PT. XYZ yang merupakan perusahaan manufaktur yang memproduksi peralatan elektrik rumah tangga
seperti saklar, fitting lampu, stop kontak, dan steker. Penelitin ini bertujuan untuk evaluasi terhadap layout lantai produksi dengan
menghitung momen perpindahan yang terjadi di lantai produksi, dan dicari alternatif layout baru yang memiliki momen
perpindahan minimum. Permasalahan yang terdapat pada perusahaan yaitu penumpukan produk setengah jadi, aliran material
yang tidak baik, dan peletakan fasilitas yang tidak sesuai dengan derajat hubungan antar fasilitas. Penelitian ini menggunakan
metode BLOCPLAN dan CORELAP (Computerized Relationship Layout Planning). Hasil dari penelitian menunjukan bahwa tata
letak dengan metode CORELAP dipilih sebagai layout usulan karena memiliki tingkat efisiensi material handling sebesar 19,52%
dan total momen perpindahan sebesar 6.111.172 meter per tahun. Sedangkan layout usulan dengan metode BLOCPLAN tidak
dipilih karena memiliki tingkat efisiensi sebesar 1,89% dan total momen perpindahan sebesar 7.449.682 meter per tahun.
 Penelitian Terdahulu
Penulis Hasil
Sembiring et al (2018) Penelitian dilakukan di ruang kelas di Universitas Swasta. Tujuan penelitian untuk merancang dan memperbaiki tata
letak ruang kelas. Permasalahan pada penelitian ini adalah penataan ruang kelas yang kurang efektif dan tingginya
jumlah minat kelas untuk universitas swasta yang dibutuhkannya ruang kelas yang lebih luas. Diperlukan untuk
mengoptimlakan penggunaan ruang kelas yang diperlukan perbaikan tata letak yang diperlukan dialokasikan antar
departemen dan meningkatkan kebutuhan tenaga kerja. Perbaikan tata ruang kelas dilakukan dengan menggunakan
metode CORELAP berdasarkan pada nilai Total Peringkat Kedekatan. Dengan menghitung jarak kuadrat antara
departemen berdasarkan titik koordinat pusat departemen. Jarak yang diperoleh dikalikan dengan arus material dari
grafik dari ke matriks. Analisis dilakukan dengan membandingkan jarak total antara tata letak awal dan tata letak yang
diusulkan dan kemudian melihat kegiatan yang dilakukan di setiap ruangan. Hasil penelitian menunjukkan tata letak
jarak uji awal sebesar 2062,5 meter dan setelah dilakukan perhitungan dengan metode CORELAP tata letak jarak
berkurang menjadi 1753,5 meter dan efisiensi 14,98%.

Puspita et al (2015) Penelitian dilakukan pada PT Dwi Indah yang memproduksi produk kertas dan plastik. Permasalahan pada pabrik ini
yaitu terjadinya keterlambatan dalam proses produksi karena penataan fasilitas yang tidak tepat mengakibatkan
pergerakan pekerja kurang, terjadinya backtracking, dan biaya operasional perusahaan meningkat. Penelitian ini
menggunakan metode BLOCPLAN untuk melakukan penataan ulang fasilitas produksi. Metode ini bekerja dengan
mengembangkan dan mengubah pengaturan tata letak dengan parameter total jarak yang ditempuh dan setiap opsi
dilakukan dengan bertukar fasilitas/workstation. Pemilihan tata letak didasarkan pada perbandingan momen
pergerakan total dan rasio biaya-manfaat (BCR) antara tata letak yang ada dan alternatif tata letak yang diusulkan.
Hasil dari penelitian menunjukkan bahwa momen pergerakan untuk tata letak akhir adalah 2,739,1 meter/hari dan
efisiensi 55% dengan BCR 9,47. Hasil perbaikan meningkatkan pendapatan perusahaan sebesar Rp 359.592.854,88
pada tahun kedua. Hal ini lebih baik dibandingkan perusahaan tidak melakukan perbaikan tata letak fasilitas produksi
perusahaan.
BAB III METODE PELAKSANAAN
Metode Pelaksanaan

Tempat dan Waktu Penelitian

• Penelitian dilakukan pada UKM Rama
yang berlokasi di Kota Batu.

• Penelitian dilaksanakan pada bulan

Agustus 2019 sampai Desember 2019.

• Hasil penelitian diolah di Laboratorium

Komputasi dan Analisis Sistem, Jurusan
Teknologi Industri Pertanian, Fakultas
Teknologi Pertanian, Universitas
Brawijaya, Malang
Metode Pelaksanaan

Asumsi atau Batasan Masalah

• Kapasitas produksi dan tingkat
permintaan keripik kentang stabil

• Bahan baku yang digunakan dalam

pembuatan keripik kentang memiliki
kualitas sama

• Jumlah pekerja tidak berubah atau tetap

PROSEDUR PENELITIAN
Mulai

Survei Pendahuluan Studi Literatur

Perumusan Masalah

Tujuan Penelitian

Pengumpulan Data
- Aliran Bahan
- Ukuran Luas Area Produksi Keripik Kentang
- Ukuran Fasilitas Produksi
- Data Kapasitas Produksi dan Tingkat Permintaan

Pengolahan Data
- Pembuatan Operation Process Control
- Pembuatan Activity Relationship Diagram
- Menghitung Total Closeness Rating
- Penentuan Jarak Antar Departemen
- Analisa serta Interpretasi Data Menggunakan Metode BLOCPLAN
dan CORELAP

Kesimpulan dan Saran

Selesai
 Survei Pendahuluan dan Studi Literatur
1 Penelitian diawali dengan melaksanakan survei
pendahuluan pada UKM Rama.
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Data_02 : Data_02 :
23,300 23,300

Contents Contents Contents Contents

Performance Performance Performance Performance

Easy to change Easy to change Easy to change Easy to change

colors, photos and colors, photos and colors, photos and colors, photos and
Text. Text. Text. Text.
 Infographic Style
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Modern PowerPoint Modern PowerPoint Modern PowerPoint Modern PowerPoint

$25 $100 $65 $20

Contents Text Contents Text Contents Text Contents Text
Text Here Text Here Text Here Text Here

Content Here Content Here Content Here Content Here

Text Here Text Here Text Here Text Here

Text Here Text Here Text Here Text Here

Easy to change colors, Easy to change colors, Easy to change colors, Easy to change colors,
photos and Text. photos and Text. photos and Text. photos and Text.
 Content Content Content Content

Portfolio Designed
You can simply impress your audience and add a unique zing and appeal
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Get a modern PowerPoint Presentation that is beautifully designed.

Content Here Content Here

Get a modern PowerPoint Get a modern PowerPoint
Presentation that is beautifully Presentation that is beautifully
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photos and Text. photos and Text.

Simple Portfolio Content Here Content Here

Presentation Get a modern PowerPoint

Presentation that is beautifully
designed. Easy to change colors,
photos and Text.
Get a modern PowerPoint
Presentation that is beautifully
designed. Easy to change colors,
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 Infographic Style

50% 40%
Your Text Here Your Text Here
You can simply impress your You can simply impress your
audience and add a unique zing audience and add a unique zing
and appeal to your Presentations. and appeal to your Presentations.
Easy to change colors, photos and Content Easy to change colors, photos and
Text. Get a modern PowerPoint Text. Get a modern PowerPoint
Presentation that is beautifully Presentation that is beautifully
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70%
Your Text Here
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 Column Easy to change colors.
Get a modern PowerPoint Presentation that is
Infographic beautifully designed. Easy to change colors, photos
and Text. You can simply impress your audience and
add a unique zing and appeal to your Presentations.
Style Get a modern PowerPoint Presentation that is
beautifully designed. Easy to change colors, photos
and Text.

You can simply impress your audience and add a

unique zing and appeal to your Presentations. You
can simply impress your audience and add a unique
zing and appeal to your Presentations. Get a modern
PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text. You can
simply impress your audience and add a unique zing
and appeal to your Presentations. Get a modern
PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text.

You can simply impress your audience and add a

unique zing and appeal to your Presentations.

Your Text Here
I hope and I believe that this
Template will your Time,
Money and Reputation. Get a
modern PowerPoint
Presentation that is beautifully
designed.
Infographic Style
Your Text Here
I hope and I believe that this
Template will your Time,
Money and Reputation. Get a
modern PowerPoint
Presentation that is beautifully
designed.
Your Text Here
I hope and I believe that this
Template will your Time,
Money and Reputation. Get a
Your Text Here modern PowerPoint
Presentation that is beautifully
I hope and I believe that this
designed.
Template will your Time,
Money and Reputation. Get a
modern PowerPoint
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designed.
 Columns Infographic Style
Get a modern PowerPoint Presentation that is
beautifully designed. Easy to change colors,
photos and Text. You can simply impress your
audience and add a unique zing and appeal to
your Presentations. Get a modern PowerPoint
Presentation that is beautifully designed. Easy
to change colors, photos and Text.
Get a modern PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text. You can simply impress your
audience and add a unique zing and appeal to your Presentations.
Get a modern PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text.
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beautifully designed. Easy to change colors,
photos and Text. You can simply impress your
audience and add a unique zing and appeal to
your Presentations. Get a modern PowerPoint
Presentation that is beautifully designed. Easy
to change colors, photos and Text.
Get a modern PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text. You can simply impress your
audience and add a unique zing and appeal to your Presentations.
Get a modern PowerPoint Presentation that is beautifully designed.
Easy to change colors, photos and Text.
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beautifully designed. Easy to change colors,
photos and Text. You can simply impress your
audience and add a unique zing and appeal to
your Presentations. Get a modern PowerPoint
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to change colors, photos and Text.
Get a modern PowerPoint Presentation that is beautifully designed.
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audience and add a unique zing and appeal to your Presentations.
Get a modern PowerPoint Presentation that is beautifully designed.
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beautifully designed. Easy to change colors,
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audience and add a unique zing and appeal to
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to change colors, photos and Text.
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Thank You
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Fully Editable Shapes
Fully Editable Shapes
 Fully Editable Icon Sets: A
You can Resize without
losing quality
You can Change Fill
Color &
Line Color

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 Fully Editable Icon Sets: B
You can Resize without
losing quality
You can Change Fill
Color &
Line Color

FREE
PPT
TEMPLATES
www.allppt.com
 Fully Editable Icon Sets: C
You can Resize without
losing quality
You can Change Fill
Color &
Line Color

FREE
PPT
TEMPLATES
www.allppt.com