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Tyre

Hirmanto Bin Suib B050710254

Faiz Bin Razali B050710234

Mohd Norazali Bin Zainal Abidin


B050810145
Product Tree
Structure
FINAL
PRODUCT

SUB ASSEMBLY SUB ASSEMBLY


SUB ASSEMBLY SUB ASSEMBLY 4
1 2 3

PP08
PP06 PP07
PP04
PP05

SUB - SUB SUB - SUB


ASSEMBLY 1 ASSEMBLY 2 PP16 PP23
PP01 PP02 PP03 PP20 PP09

PP12
PP13 PP15 X PP10
PP19 PP14 2PCS
PP11
PP22
PP18
PP21

PP17
Assembly Drawing ( Current Design
Assembly Worksheet Analysis
(Current Design)
Part No. of Manual Manual Insertio Insertion Total Theoretica Part Name
Number Operat Handling Handling n Code Time (s) Operation l
ion Code Time (s) Time (s) Minimum
No. of
Parts

PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap


PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap
PP03 1 12 2.25 03 3.50 5.75 1 Notch
PP04 1 37 3.55 51 9.00 12.55 1 Nozzle
PP05 1 03 1.69 06 5.50 7.19 1 Collar
PP06 1 04 2.18 38 6.00 8.18 1 Flexible Washer
PP07 1 32 2.70 51 9.00 11.70 1 Lever
PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin
PP09 1 20 1.80 01 2.50 4.30 1 Knob
PP10 1 03 1.69 00 1.50 3.19 1 Cylinder
PP11 1 01 1.43 00 1.50 2.93 1 Release Valve
PP12 1 22 2.55 00 1.50 4.05 1 Receptacles
PP13 1 22 2.55 01 2.50 5.05 1 Pivotal Pin
PP14 1 04 2.18 00 1.50 3.68 1 Flexible Washer3
PP15 2 04 2.18 00 1.50 7.36 1 O' Ring
PP16 1 03 1.69 00 1.50 3.19 0 Gas Inlet
PP17 1 03 1.69 00 1.50 3.19 1 Piston Rod
PP18 1 30 1.95 01 2.50 4.45 1 Connector
PP19 1 30 1.95 00 1.50 3.45 1 Flexible Hose
PP20 1 04 2.18 00 1.50 3.68 1 Flexible Washer2
PP21 1 32 2.70 00 1.50 4.20 0 Foot Stand
PP22 1 09 2.98 38 6.00 8.98 0 Connector Pin
PP23 1 27 3.38 08 6.50 9.88 0 Head Tap Screw M3
Total 130.49 19
Total number of parts is 24
The manual design efficiency is given by EM = 3 x (19/130.49)=41.38%
Discussion

• The as inlet (PP16) could be attached by snap fits


to the cylinder (PP10) so the head tap screw
(PP23) can be eliminated.

• The foot stand (PP21) could be combined as one
with connector (PP18).

• Providing plastic connector pin (PP22) can be
eliminated by combining it with connector
(PP18).
Assembly Drawing (New
Design)
Assembly Worksheet Analysis
(New Design)
Part No. Manu Manual Inser Insertio Total Theoreti Part Name
Numbe of al Handlin tion n Time Operation cal
r Ope Handl g Time Cod (s) Time (s) Minimu
ratio ing (s) e m No. of
n Code Parts

PP01 1 20 1.80 03 3.50 5.30 1 Outer Cap


PP02 1 03 1.69 01 2.50 4.19 1 Inner Cap
PP03 1 12 2.25 03 3.50 5.75 1 Notch
PP04 1 37 3.55 51 9.00 12.55 1 Nozzle
PP05 1 03 1.69 06 5.50 7.19 1 Collar
PP06 1 04 2.18 38 6.00 8.18 1 Flexible Washer
PP07 1 32 2.70 51 9.00 11.70 1 Lever
PP08 1 22 2.55 00 1.50 4.05 1 Clevis Pin
PP09 1 20 1.80 01 2.50 4.30 1 Knob
PP10 1 03 1.69 00 1.50 3.19 1 Cylinder
PP11 1 01 1.43 00 1.50 2.93 1 Release Valve
PP12 1 22 2.55 00 1.50 4.05 1 Receptacles
PP13 1 22 2.55 01 2.50 5.05 1 Pivotal Pin
PP14 1 04 2.18 00 1.50 3.68 1 Flexible Washer3
PP15 2 04 2.18 00 1.50 7.36 1 O' Ring
PP17 1 03 1.69 00 1.50 3.19 1 Piston Rod
PP18 1 30 1.95 01 2.50 4.45 1 Connector
PP19 1 30 1.95 00 1.50 3.45 1 Flexible Hose
PP20 1 04 2.18 00 1.50 3.68 1 Flexible Washer2
Total 104.24 19
Total number of parts is 19
The manual design efficiency is given by EM = 3 x (19/104.24)= 54.68%