Nanomanufacturing and Smart Materials

MENG 439
Advanced Manufacturing Processes

Presented by:

Farid Abdel – Kader Mostafa Ehsan

Omar Abdel Razek Sherif Fahmy

 The Goal
 Nanomanufacturing.
 Theory.
 Applications.
 Smart Materials.
 Theory.
 Applications.
 Outline
 Nanotechnology
 Nanomanufacturing
 The Complete Process
 Applications
 Nanomanufacturing vs. Traditional
 What are Smart materials?
 Advantages
 Types of Smart materials
 Applications
 Economical Outlook
 Merging Smart Materials and Nanotechnology
 References
 Questions
 Nanotechnology
Nanotechnology
Nanomanufacturing
The Complete Process
 The term was first proposed by K.
Applications Eric Drexler in the 1970's.
Nanomanufacturing vs.
Traditional  A nanometer is one billionth of a
What are Smart
materials? meter.
Advantages
Types of Smart materials  It involves the manipulation of the
Applications
Economical Outlook structure of matter atom-by-atom.
Merging Smart Materials
and Nanotechnology  It is currently undergoing extensive
References
Questions
development.
 It has not yet yielded significantly
useful commercial products.
 Nanomanufacturing
Nanotechnology
Nanomanufacturing
The Complete Process
 It is now quite accepted as was the
Applications idea of flying to the Moon in the pre–
Nanomanufacturing vs.
Traditional space age year of 1950.
What are Smart
materials?  It will use nanomachines to build
Advantages
Types of Smart materials
structures, features, devices,
Applications
Economical Outlook
systems, as well as other
Merging Smart Materials nanomachines.
and Nanotechnology
References  Most research predicts that within 20
Questions
to 30 years nanomanufacturing will
become a reality.
 The Complete Process
Nanotechnology
Nanomanufacturing
The Complete Process
Applications
Nanomanufacturing vs.
Traditional
What are Smart Work piece
materials?
Advantages
Tip Preparation Preparation
Types of Smart materials
Applications
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions

Positional
Final Product Control
 Applications
Nanotechnology
Nanomanufacturing
The Complete Process 1. Chronometry Devices.
Applications
Nanomanufacturing vs. 2. Sensor units.
Traditional
What are Smart 3. Optical devices.
materials?
Advantages
Types of Smart materials
4. Biomedical products.
Applications
Economical Outlook 5. Computing and information storage
Merging Smart Materials
and Nanotechnology devices.
References
Questions 6. Smart materials using nanoscale
devices.
 Applications
Nanotechnology
Nanomanufacturing
The Complete Process
Applications
Nanomanufacturing vs.
Traditional
What are Smart
materials?
Advantages
Types of Smart materials
Applications
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions
 Applications
Nanotechnology
Nanomanufacturing
The Complete Process
Universal Joint
Applications
Nanomanufacturing vs.
Traditional
What are Smart
materials?
Advantages
Types of Smart materials
Applications
Planetary Gear
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions

Bearing
 Nanomanufacturing vs. Traditional
Nanotechnology Bottom-up: Top-down:
Nanomanufacturing
The Complete Process
Applications
Nanomanufacturing vs.
Traditional
 Products are  Every product
What are Smart
materials?
manufactured begins with a
Advantages
Types of Smart materials
one atomic bulk material
Applications particle at a time. process and is
Economical Outlook
Merging Smart Materials subsequently
and Nanotechnology
References refined down.
Questions
 What are Smart Materials?
Nanotechnology
Nanomanufacturing
The Complete Process
 Senses a stimulus (eyes).
Applications
Nanomanufacturing vs.  Takes an intelligent decision
Traditional
What are Smart (brain).
materials?
Advantages  Through electronic feedback it
Types of Smart materials
Applications takes corrective/preventive
Economical Outlook
Merging Smart Materials measures to avoid catastrophic
and Nanotechnology
References situations (arm).
Questions
 Advantages
Nanotechnology  No moving parts.
Nanomanufacturing
The Complete Process
Applications
 High reliability.
Nanomanufacturing vs.
Traditional  Low power requirements.
What are Smart
materials?
Advantages  Provide new capabilities that are
Types of Smart materials
Applications
Economical Outlook
presently not possible.
Merging Smart Materials
and Nanotechnology
References
Questions
 Types of Smart Materials
Nanotechnology
Nanomanufacturing
The Complete Process 1. Piezoelectric Materials
Applications
Nanomanufacturing vs. 2. Shape Memory Alloys
Traditional
What are Smart 3. Magnetostrictive Materials
materials?
Advantages
Types of Smart materials
4. Active Fluids
Applications
Economical Outlook 5. Optical Fiber Bragg Grating
Merging Smart Materials
and Nanotechnology Sensors.
References
Questions
 1. Piezoelectric Materials
Nanotechnology
Nanomanufacturing
The Complete Process
 Expand and contract with the
Applications application of voltage.
Nanomanufacturing vs.
Traditional
 Piezoceramics are the most widely
What are Smart used smart material.
materials?
Advantages  Applications
Types of Smart materials
Applications
 Ink Jet Printers.
Economical Outlook  Sonar.
Merging Smart Materials
and Nanotechnology
 Medical Diagnostics.
References  High frequency stereo-speakers.
Questions  Computer Keyboards.
 Microphones.
 2. Shape Memory Alloys
Nanotechnology
Nanomanufacturing
The Complete Process
 Are metals that can be deformed and
Applications
Nanomanufacturing vs.
then returned to their original shape
Traditional
What are Smart
by heating.
materials?
Advantages
 Applications
Types of Smart materials
Applications
 Aeronautical applications.
Economical Outlook
Merging Smart Materials
 Surgical tools.
and Nanotechnology
References
 Muscle wires.
Questions
 3. Magnetostrictive Materials
Nanotechnology
Nanomanufacturing
The Complete Process
 Expand and contract with the
Applications
Nanomanufacturing vs.
application of magnetic fields.
Traditional
What are Smart
 Applications
materials?
Advantages
 High-power sonar transducers.
Types of Smart materials
Applications
 Motors.
Economical Outlook
Merging Smart Materials
 Hydraulic actuators.
and Nanotechnology
References
Questions
 4. Active Fluids
Nanotechnology
Nanomanufacturing
The Complete Process
 Respond to an electric
Applications (electrorhelogical) or a magnetic
Nanomanufacturing vs.
Traditional (magnetorheological) field with a
What are Smart
materials?
change in viscosity.
Advantages
Types of Smart materials
 Applications
Applications  Tunable dampers.
Economical Outlook
Merging Smart Materials  Vibration-isolation systems.
and Nanotechnology
References
 Clutches.
Questions  Brakes.
 Resistance Controls.
 5. Optical Fiber Bragg Grating
Sensors
Nanotechnology  Respond to strain and temperature
Nanomanufacturing
The Complete Process by a shift in their optical wavelength.
Applications
Nanomanufacturing vs.
Traditional
What are Smart
materials?
Advantages
Types of Smart materials
Applications
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions
Nanotechnology
Nanomanufacturing
The Complete Process
Applications
Nanomanufacturing vs.
Traditional
What are Smart
materials?
Advantages
Types of Smart materials
Applications
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions
 Economical Outlook
Nanotechnology  $1 Billion dollar market
Nanomanufacturing
The Complete Process
Applications
 75% - Electro-ceramics
Nanomanufacturing vs.
Traditional
 10% -Shape Memory Materials
What are Smart
materials?  10% - Magnetostrictive materials
Advantages
Types of Smart materials
Applications
 5% - Active Fluids
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions
 Merging Smart Materials and
Nanotechnlogy
Nanotechnology
Nanomanufacturing
The Complete Process
Applications
Nanomanufacturing vs.
Traditional
What are Smart
materials?
Advantages
Types of Smart materials
Applications
Economical Outlook
Merging Smart Materials
and Nanotechnology
References
Questions
 References

 Video
 http://
members.tripod.com/~EnergyExpres
s/nanotech.html
 http://www.ewh.ieee.org/r7/st_mauric
e/html/20020314.htm
 http://www.the-infoshop.com/study/ti4
914_smart_materials.html
 http://www.zyvex.com/nanotech/6dof.
html
Questions