Proses Terkendali Secara Statistik

Bentuk dasar peta kendali merupakan grafik suatu karakteristik kualitas yang
telah diukur dan dihitung dari nomor sampel atau waktu

Menurut Dorothea Wahyu Ariani bahwa suatu proses dikatakan berada

dalam kendali statistik apabila nilai pengamatanya berada dalam batas garis
UCL dan LCL jika dan hanya jika terdapat kesalahan yang disebabkan oleh
sebab- sabab umum. Dalam kondisi ini, proses tidak memerlukan tindakan
apapun sebagai perbaikan

Bentuk Peta Kendali

 Menurut Gryna, proses terkendali secara statistic
memberikan manfaat penting bagi suatu organisasi,
yaitu meliputi :
Proses memiliki stabilitas yang akan
memungkinkan organisasi dapat
memprediksi perilaku paling tidak untuk
jangka pendek
Proses memiliki identitas dalam menyusun
seperangkat kondisi yang penting dalam
membuat catatan untuk memprediksi masa
mendatang
Proses berada dalam kondisi beroperasi
dengan variabilitas yang lebih kecil dari pada
proses yang memiliki penyebab khusus
Proses yang mempunyai penyebab khusus
merupakan proses yang tidak stabil dan
memiliki kesalahan yang berlebihan yang
harus ditutup dengan mengadakan
perubahan untuk mencapai perbaikan
Jika data berada dalam batas pengendalian
maka tidak perlu lagi dibuat penyesuaian
atau perubahan, karena penyesuaian atau
perubahan kembali yang tidak diperlukan
justru akan menambah kesalahan
Proses berada dalam batas pengendalian
statistik, akan memberikan petunjuk untuk
mengadakan pengurangan variabilitas
jangka panjang.
Analisis untuk pengendalian kualitas
statistik mencakup penggambaran data
produksi akan memudahkan dalam
mengidentifikasi kecenderungan yang terjadi
dari waktu ke waktu
Proses yang berada dalam batas
pengendalian statistik dapat memenuhi
spesifiasi produk, sehingga dapat dikatakan
proses dalam kondisi yang terawatt dengan
baik dan menghasikan produk yang baik
 Kegunaan dan Jenis Peta Kendali

Membantu proses terus menerus Menentukan apakah suatu

sepanjang waktu agar proses proses berada dalam
tetap stabil secara statistic dan
pengendalian statistic.
hanya mengandung variasi
penyebab umum

Sebagai alat yang sangat efektif Menyelidiki dengan cepat

dalam mengurangi sebanyak sebab-sebab terduga atau
mungkin variabilitas dalam
pergeseran proses, sehingga
proses sesuai dengan tujuan
utama pengendalian proses tindakan perbaikan dapat
cepat dilakukan

Menentukan kemampuan proses. Mengendalikan proses produksi

Batas-batas dari variasi proses dalam menetukan kemampuan proses
ditentukan setelah proses berada
dan dapat memberikan informasi
dalam pengendalian statistik
untuk meningkatkan proses reduksi

Secara umum, ada dua peta kendali, yaitu peta kendali atribut dan peta kendali variable. Peta kendali variable
merupakan peta kendali yang digunakan untuk mengukur karekteristik kualitas, sedangkan peta kendali atribut
digunakan mengukur jumlah cacat dalam produk atau bagian catat dalam produk
 Jenis Atribut dan Kegunaan Peta
Kendali

Peta Kendali p
Peta Kendali c
Peta kendali untuk proporsi
Peta kendali untuk cacat sub
kesalahan baik sub grup yang
grup dengan jumlah sampel
diamati sama maupun berbeda
sama

Peta Kendali np
Peta kendali untuk jumlah
Peta Kendali u proporsi kesalahan dalam sub
Peta kendali untuk jumlah grup yang sama
cacat sub grup dengan
jumlah sampel konstan dan
berbeda
 Jenis Variabel dan Kegunaan Peta
Kendali

Peta Kendali MA  Peta Kendali R

Digunakan jika hasil observasi data
terlihat nilai rata-rata data yang satu Peta kendali untuk rata-rata
dengan yang lainnya hanya sub grup dan range sub grup
menampakan perbedaan yang sangat
kecil

 Peta Kendali R
Peta Kendali EWMA Peta kendali untuk rata-rata
Digunakan untuk mendeteksi sub grup dan standar deviasi
terjadinya pergeseran dalam rata- sub grup
rata proses Variabel

Peta Kendali Individual dan MR

Peta Kendali CUSUM Untuk mengagambarkan ukuran
Digunakan sebagai alternative peta individual data kontinu dangn
kendali Shewhart, hampir sama menggunakan prosedur peta
dengan peta kendali EWMA kendali MR
 Perbanding
an berbagai
Peta
Kendali

Pengukuran Statistik
Jenis data yang
dibutuhkan Peta Kendali untuk
Pengukuran Peta Kendali untuk Peta Kendali untuk
Data Atribut
Statistik Data Variabel data Atribut (%)
(Jumlah)
Peta Kendali untuk Data
Variabel
Data variabel (pengukuran
nilai-nilai karakteristik )

Pengendalian Pengendalian
Peta Kendali untuk data Atribut Gambar
Pengendalian seluruh seluruh
(%) penerapan
karakteristik bagian kesalahan
Data atribut (banyaknya unit secara
individu kesalahan tiap unit
produk yang cacat ) umum
proses produk
Peta Kendali untuk Data Atribut
(Jumlah)
Data atribut ( banyaknya yang
cacat pada setiap unit produk )
 Perbandingan
berbagai Peta
Kendali
01
Pengukuran Statistik : Manfaat yang
penting

Peta Kendali untuk Data

Variabel
02
Penggunaan secara maksimum informasi yang tersedia dari
data, Penyediaan informasi secara mendetail pada data-data
proses dan penyimpangan dari pengendalian dimensi-dimensi
individu
Peta Kendali untuk data Atribut
(%)
03
Data yang dibutuhkan seringakli sudah tersedia dari laporan
inspeksi, mudah dipahami seluruh persenil, menyediakan
seluruh gambaran kualitas

Peta Kendali untuk Data Atribut

04 (Jumlah)
Data yang dibutuhkan seringkali telah tersedia dari laporan
inspeksi, mudah dipahami seluruh personil, menyediakan
seluruh gambaran kualitas
Perbanding Pengukuran Statistik : Kelemahan yang perlu di
ingat

an berbagai Peta Kendali untuk Data

Variabel

Peta Tidak dapat dipahami tanpa pelatihan. Dapat menyebabkan

kebingungan untuk membedakan antara batas pengendalian

Kendali
dengan batas toleransi, tidak dapat digunakan pada tipe data
cacat atau baik.
Peta Kendali untuk data Atribut
(%)
Tidak menyediakan informasi secara mendetail untuk
pengendalian karakteristik individu, tidak mengenal tingkat
kesalahn yang berbeda pada unit-unit produk tersebut
Peta Kendali untuk Data Atribut
(Jumlah)
Tidak menyediakan informasi secara mendetail untuk
pengendalian karakteristik individu
 Perbandingan
berbagai Peta
Kendali
Pengukuran
Statistik
Ukuran sampel

Menyusun grafik pengendali Peta Kendali untuk

data variabel
proses statistic diperlukan Biasanya 4 atau 5
beberapa langkah sebagai unit setiap kali
observasi atau setiap
berikut sub grup
Peta Kendali untuk
data atribut (%)
Menentukan sasaran yang akan
dicapai Menggunakan hasil
inspeksi tertentu
Menentukan banyaknya sampel dan atau sampel dari 25,
Peta Kendali untuk
banyaknya observasi 50, 100 unit dst.
data atribut (jumlah)
Mengumpulkan data Beberapa unit
produk yang tepat
Menentukan garis tengah dan batas-batas seperti 100 m kawat
pengendali atau seperangkat tv
Merevisi garis tengah dan batas-batas
pengendali
.............
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