by British Standards Presented to: Sir Shazad Rasool
Presented by: Zeeshan Manzoor
Introduction
The British method of concrete mix design, popularly
referred to as the "DOE method", is used in the United Kingdom and other parts of the world and has a long established record. The method originates from the "Road Note No 4, which was published in Great Britain in 1950. In 1975 the note was replaced by the "Design of Normal Concrete Mixes", published by the British Department of the Environment (DOE). In 1988 the "Design of Normal Concrete Mixes" was issued in a revised and updated edition to allow for changes in various British Standards. Continue:
The procedures used by Firstmix are based on the
long established British DOE Method of concrete mix design. The method was developed for use with cements and aggregates, which conform to the relevant British Standards. However since these Standards lay down requirements which materials must meet in order to be suitable for good quality concrete, the procedures of the DOE Method can be applied to concrete mix design generally, subject to Firstmix Limitations. The DOE method utilizes British test data obtained at the , and the British Cement Association. The aggregates used in the tests conformed to BS 882 and the cements to BS 12 or BS 4027 . The DOE method is based on various assumptions and requirements:
Mixes are specified by the weights of the different
materials contained in a given volume of fully compacted concrete. It is assumed that the volume of freshly mixed concrete equals the sum of the air content and of the absolute volumes of its constituent materials. The method therefore requires that the absolute densitiesof the materials be known in order that their absolute volumes may be calculated. It is assumed that the strength of a concrete mix depends on: The Free water/Cement Ratio; The Coarse Aggregate Type; The Cement Properties On the basis of tests the DOE Method provides a Table and a Figure from which one can estimate the free water/cement ratio, which will provide a given strength for concrete made from given coarse aggregate and cement types. It is assumed that the workability of a concrete mix depends primarily on: The Free Water Content; The Fine Aggregate Type and, to a lesser degree, the Coarse Aggregate Type; The Maximum Size of Coarse Aggregate. It is assumed that the workability of a concrete mix depends secondarily on: The Percentage of the Fine Aggregate as a proportion of the total aggregate content. The Grading of the Fine Aggregate. The Free water/Cement Ratio; Specification of a Concrete Mix
The object of concrete mix design is to find
the proportions in which the concrete materials - cement, water, fine aggregate and coarse aggregate - should be combined in order to provide the specified strength, workability and durability and possibly meet other requirements, as listed in standards such as the British BS 5328. Mix Design Stages The mix design is carried out according to the DOE Method in the following five stages. Stage (I). Determine Free Water/Cement Ratio Required for Strength Either use a specified margin or calculate a margin for a given proportion of defectives and statistical standard deviation. Obtain the target mean strength by adding the margin to the required characteristic strength. If air entrainment is specified, calculate an artificially raised modified target mean strength. Either accept a specified free water/cement ratio or obtain the maximum free water/cement ratio which will provide the target mean strength for concrete made from the given coarse aggregate type and from cement with the given properties. Stage (II). Determine Free Water Content Required for Workability Either use a specified free water content or obtain the minimum free water content, which will provide the desired workability for concrete made with the given fine aggregate type, coarse aggregate typeand maximum size of coarse aggregate. If the free water content has been determined for workability, adjust the required free water content if air entrainment is specified, and adjust further if a water-reducing admixture is specified. Stage (III). Determine Required Cement Content Obtain the minimum cement content, which is required for strength, by dividing the free water content obtained in Stage (II) by the free water/cement ratio obtained in Stage (I). Check the minimum cement content, which is required for strength, against the maximum cement content, which is permitted, and give a warning if the former exceeds the latter. Check the minimum cement content, which is required for strength, against the minimum cement content, which is allowable for durability, and adopt whichever is greater to be the cement content in the mix. Divide the free water content by the cement content used in the mix to obtain a modified free water/cement ratio. Stage (IV). Determine Total Aggregate Content Obtain a value for the overall aggregate density. Obtain the fractional volume of the aggregate by subtracting the proportional volumes of the free water and the cement from a unit volume. Calculate the total aggregate content by dividing the volume of the aggregate by the aggregate density. Stage (V). Determine Fine Aggregate Content Either use a specified value of the percentage of fine aggregate, or obtain the percentage of fine aggregate, which will provide the desired workability for concrete made with the given grading of fine aggregate, maximum size of coarse aggregate and the free water/cement ratio obtained in Stage (III). Calculate the fine and coarse aggregate contents from the total aggregate content obtained in Stage (IV) and the percentage of fine aggregate.