Product Dissection 04/07/98

i

 


 

GIVEN BY

A.RAHUL
T.SUNIL
MECH
(VIGNAN)
GUNTUR

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 Product Dissection 04/07/98

Engine Dissection

xou are dissecting a 3.5 HP

single cylinder, 4 cycle engine,
made by Briggs and Stratton in
Milwaukee, Wisconsin

These engines are typically used

in lawn mowers, snow blowers,
go-carts, etc

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 Product Dissection 04/07/98

Engine Module Contents

¦eferences
History
Engine Classifications
Complementary Technologies
Engine Operation Principles
Fuel Delivery (carburetors and fuel injection)
Ignition Systems
Manufacture and Materials Issues (under construction)

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 Product Dissection 04/07/98

References
a) ³Why Internal Combustion ?´, ¦udi Volti, Invention and
Technology, Fall a990, pp 42-47
2) Briggs and Stratton Service and ¦epair Instructions for
single cylinder 4-cycle engines, a992
3) Internal Combustion Engines and Air Pollution, Edward
Obert, Intext Education Publishers, New xork, a973
4) Introduction to Internal Combustion Engines, ¦ichard
Stone, Macmillan, a985.

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 Product Dissection 04/07/98

Classification of Engines

External vs Internal Combustion

Spark Ignition SI or Compression Ignition CI
Configuration
Valve Location
2 Stroke or 4 Stroke

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 Product Dissection 04/07/98

Engine Configurations
In Line
(Automobile)

V
(Automobile)
Horizontally
Opposed (Subaru)

¦adial (Aircraft)
Opposed Piston
(crankshafts geared
together)

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 Product Dissection 04/07/98

Valve Location

L Head I Head
(Briggs) (typical automobile engine)

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 Product Dissection 04/07/98

½
   

a860 Lenoir¶s engine (a converted

steam engine) combusted natural
gas in a double acting piston,
using electric ignition

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 Product Dissection 04/07/98

History
a876 Nikolaus Otto patented the 4 cycle engine, it
used gaseous fuel
a882 Gottlieb Daimler, an engineer for Daimler, left to
work on his own engine. His a889 twin cylinder V was
the first engine to be produced in quantities. Used
liquid fuel and Venturi type carburetor, engine was
named ³Mercedes´ after the daughter of his major
distributor
a893 ¦udolf Diesel built successful CI engine which
was 26% efficient (double the efficiency of any other
engine of its time)

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Complementary Technologies for

IC Engine-powered Automobiles
Pneumatic tires (a888, Dunlop)
Cheap liquid fuels (Oil industry born in PA a859)
Venturi effect carburetor (a892, Willi Maybach)
Variable mechanical transmission (primitive type by
Levassor, a89a)
Electric starter (Kettering a9a2)

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 Product Dissection 04/07/98
Cylinder head
Air cleaner Breather cap

¦ocker arm
Choke Valve spring
Valve guide
Throttle Pushrod

Intake manifold Sparkplug

Exhaust manifold Combustion chamber
Tappet
2arts of an Piston rings
Piston
Dipstick
Cam
IC Engine Wrist pin
Cylinder block
Camshaft
Water jacket
Connecting rod
Oil gallery to piston Wet liner
Oil gallery to head
Connecting rod bearing
Crankcase
Crankpin
Crankshaft Main bearing

Oil pan or sump

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Cycle 2rocess
 - | - 
 |  
 
( 
 ( 


'
*&  )

)

*
!

+
 * 
* !

Power Stroke Exhaust Stroke

Intake Stroke Compression Stroke #% 
 
  | 
 
"
 !
  !


   
!
#$   

| !
 !
!& 
!
%&

!
%






  
 

'
 

, "
  


  
 !
  

 
   



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 Product Dissection 04/07/98

Intake

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Compression

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2ower Stroke

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Exhaust Stroke

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 Stroke 2rocess

*

*
%
|  '!


.
!
/ .
!
/ . 
!
/   
01  
.

 /
* ! 0!
 ! !

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 Product Dissection 04/07/98

Rotary ´Wankelµ Engine

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 Product Dissection 04/07/98

Venturi-type Carburetor
0$#(1
|
 

"
|!4
)2 $3- 3*
  1 
)

0
7#

#  -'

#
 - 

"
, *
)

Constant level is
maintained in bowl - #  0
as float moves down, 6
77
valve stem moves
down, allowing more
(
5!
fuel into bowl, float
moves up and closes
valve

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 Product Dissection 04/07/98

£uel Injection (electronic, multi-port)

Monitored Engine
Operating Conditions:
T¦IGGE¦ COMPUTE¦ ( 
)
|
 '
01
*

 1
0!!

INJECTO¦ D¦IVE UNIT

Pressure ¦egulator Fuel Fuel

50 psi typical Filter Pump

Injectors

FUEL TANK

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 Product Dissection 04/07/98

ANY QURIES??????????????

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