CHAITANYA KRISHNA
( MECHANICAL
This paper of water treatment process in MEPL2 x 150 MW gives the over all
idea on water flow and treatment system. . Source of water is Kandaleru
creek . Water from kandaleru creek is pumped with 2 pumps capacity 2500
m3/hr (2 x 2500 m3/hr). It reaches pretreatment plant through 700 mm dia
GRP pipe line .( Glass reinforced plastic ). Purpose of treatment is to obtain
normal water parameters i.e to remove salinity in sea water ,and to obtain
required parameters for process .This will be achieved in five stages.
1.pretreament. 2.Filteration 3. Sea water Reverse osmosis 4. Brackish water
RO 5.DM Plant.
Pretreatment : In pretreatment plant for Bactria killing ,Clarification. It
includes chemical dosing and klaritube settlers. This water from
klaritubesettlers (2x 1260 m3/hr) fall into clarified water storage tank
capacity (8000m3)
Filtration plant:274 m3 /hr) Filtration plant includes 4 filters 2 PSF
(pressurized sand filters ) and 2 DMF
( Dual media filters) through filter feed pumps .
SWRO:( 3 streams 96m3/hr each) Salinity in water can be removed in this
process up to <30 parts per thousand .which is used service and potable
water stored in three compartments of permeate tank ( total 4
compartments in permeate tank). Reject of system is given to sea.
Colloids
H+ OH-
Lime Adjust pH
DM
TANK
300
CUM
DST BWRO PERMEATE DM PLANT
(1650 (3 x TANK 2 X 30
CUM ) 57.875 (200 CUM ) CUM/Hr
CUM/hr)
DM
TANK
300
CUM
SEA WATER INTAKE PUMP HOUSE
EQUIPMENT
RWP-1
.
RWP-2
EQUIPMENT IN
TRAVELLI
INTAKE SYSTEM : NG
1.STOP LOG GATE SCREEN
2.TRASHRACK TRASH
RACK
3.TRAVELLING
SCREEN] SCREEN WASH
PUMPS
4.SCREEN WASH
PUMPS
STOP LOG
5.RAW WATER GATE
PUMPS
Obrivation :
RWP – Raw water Pump
SEA WATER INTAKE PUMPS : 2 NOS ( Raw Water Pumps )
1 working & 1 STAND BY:
PUMP CAPACITIES :
DUTY POINT :
Vertical motor : DISCHARGE :
MAKE : ABB/MARATHON 2500CUM/HR
RATING : 280KW 694.44LPS
SPEED: 992 RPM IN TOTAL HEAD : 25M
VOLTAGE : 0.6KV PUMP INPUT: 201.51KW
FRAME : HXR 400 LD6 PUMP SPEED : 980 RPM
SP GRAVITY : 1.03
PRE TREATMENT PLANT
kl1
RW
P Stilling Parshal Flash
chamb flume mixer
er
kl2
CHEMICAL BUILDING
Chlorination FeCl
PE lime
3
SMB
S
Chlorine not only removes bacteria but also eliminate taste, colour
and controls algae, protozoa and fungi, improve coagulation and
oxidies of iron and manganese.
Chlorine reacts with water to form hypochlorous acid (HOCl) and
HCl
H2O + Cl2 HOCl + HCl
HOCl H+ + Ocl-
Chlorine
Chlorination toners
Booster skid
pumps
Ejector
system
water
B raw
700N
line
Chlorine
Chlorination toners
Booster skid
pumps
Ejector
system
PSF-2
CWST
8000
CUM DMF-
1
KL2
DMF-
2
SWRO 3
streams
Each of 96
Antiscale cum/hr
SMBS nt
Ro feedpumps
BWRO - Brackish
water Reverse
Osmasis
DM FEED
PUMPS
PLANT
DM PLANT(2streams x 30 cum/hr) (capacity-
30cum/hr)
DM Feed pumps
DM
SAC- Strong acid Tank- DM
cation 1 TANK-
SBA- Strong base 300 2
Anion m3 300m3
MB-Mixed Bed filter
TO PROCESS
SLUDGE SYSTEM
KL1 KL2
SLUDGE
TRANSFER PUMPS
SLUDGE PIT
44
cum /hr CREEK
SWRO CLEANING SYSTEM
CCF-1 CIT-2
Swro
-1
DRAIN TO N-
Swro- PIT
2
CCF-2 CIP-1
Bwro
-1 DRAIN TO N-
PIT
Bwro-
2
DMTANK- MORPHOLIN
2 DM TFR E DOSING
300m3
PUMPS SYSTEM
Morpholine dosing
pumps
DMTANK-
1300m3
Potable water system
Permeate tank SWRO
SWRO PERMEATE PERMEATE
SWRO PERMEATE FOR FOR SERVICE
STORAGE BWRO
FIRE WATER STORAGE WATER AND
POTABLE WATER FOR PERMEATE
TANK BWRO
STORAGE TANK 200 CUM
1100 CUM 400 CUM FEED
150 CUM
Potabl
ewate
r tank
Potable water
pumps
Lime Potabl
NaO
NaOH
Soda
ash Cl Stone e
colum water
n tank
Dosing pumps
DM Regeneration system
SAK SHL
MA
MHL MHL MAK
K
SAC MB MB
SAK
32x37 m3/hr
Desalinationtank
DM FEED
permeate
SWRO
PUMP
tank
SA SB
C A MB
N-pIT
CMB
SAK SHL
CMB
Continued.
MODIFICATIONS,REJECT(EFFLUENT)
SYSTEM, INTERLOCKS ,PROTECTIONS,
SEQUENCE OF OPERATIONS, WILL BE GIVEN
PROGRESSIVELY.