Pendahuluan

Teknologi Mekanik (MI-1212)

Dudi Adi Firmansyah, Ph.D.

Silabus
Sub Pokok Bahasan
 Tujuan Instruksional Umum
Setelah mengikuti kuliah ini mahasiswa dapat:
 
• Mahasiswa dapat memahami dan mengaplikasikan konsep-konsep teknologi mekanik yang
mendukung sistem instrumentasi
• Mahasiswa mampu menjelaskan jenis dan sifat material dan kekuatan mekaniknya untuk bahan
logam
• Mahasiswa mampu memahami penggunaan perkakas tangan, kerja bangku dan kerja plat
• Mahasiswa mampu menjelaskan jenis dan sifat material dan kekuatan mekaniknya untuk bahan non
logam khususnya yang mendukung teknologi print 3D
• Mahasiswa mampu memahami penggunaan mesin-mesin perkakas pendukung cetak print 3D
Mata Kuliah Terkait dan Pustaka
Rencana Perkuliahan
Rencana Perkuliahan
Rencana Perkuliahan
Rencana Perkuliahan
Rencana Perkuliahan
Bagian 2

KONSEP TEKNOLOGI MEKANIK DAN

MANUFAKTUR
 Pendahuluan

https://pengujianlogam.wordpress.com/2018/11/08/teknologi-mekanik/
 Definisi Manufaktur
• Manufaktur berasal dari bahasa Latin: Manus dan Factus.
• Manus = tangan
• Factus = mengerjakan
• Manufaktur = mengerjakan dengan tangan atau proses pembuatan produk dengan
tangan/manual.
• Manufaktur = proses pembuatan produk dengan bantuan mesin dan pengontrolan,
bahkan dikerjakan secara otomatis penuh, tetapi tetap melalui pengawasan secara
manual.
• Pengertian proses manufaktur:
1. Secara Teknis
2. Secara Ekonomis

Konsep dasar Manufaktur, Binus

 Manufacturing - Technology
• Proses fisika dan kimia
• Ubah Geometri
• Ubah sifat
• Ubah tampilan
• Terdapat proses Machining dan Assembly

John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing

 Manufacturing - Economically
• Transformasi Material
• Membuat produk dengan nilai lebih tinggi
• Berubah bentuk, atau
• Digabung dengan material lain

John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing

 Life Cycle Assesment

John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing

 Product Life Cycle
De

Des
ve
lop
me

ig
n

n
t

ept
Conc

g
fa n /
rin
nu ctio
ctu
Ma odu
Product

Pr
i sp
o se Life Cycle
D

utio n
le Dis t rib
/Recyc
Reuse

Sal
e
Use

Sagar Kamarthi, Introduction of Manufacturing

Product Life Cycle

Sagar Kamarthi, Introduction of Manufacturing

Design Part of Product Life Cycle

Sagar Kamarthi, Introduction of Manufacturing

Mfg Part of Life Cycle
 Figure 1.4 Classification of manufacturing
processes

D
2

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING 21 Chapter1- Part2

 Processing Operations

Alters a material’s shape, physical

properties, or appearance in order to
add value
Click to see figure 1-4 again
 Three categories of processing
operations:
1. Shaping operations - alter the
geometry of the starting work material

2. Property‑enhancing operations -
improve physical properties without
changing shape

3. Surface processing operations - to

clean, treat, coat, or deposit material on
exterior surface of the work

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING22 Chapter1- Part2

 A

Shaping Processes – Four Categories

1. Solidification processes - starting material
is a heated liquid or semifluid
2. Particulate processing - starting material
consists of powders
3. Deformation processes - starting material
is a ductile solid (commonly metal)
4. Material removal processes - starting
material is a ductile or brittle solid

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING23 Chapter1- Part2

 A

1- Solidification Processes
Starting material is heated sufficiently to
transform it into a liquid or highly plastic state
 Examples: metal casting, plastic molding

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING24 Chapter1- Part2

 A

2- Particulate Processing
Starting materials are powders of metals or
ceramics
 Usually involves pressing and sintering, in which
powders are first compressed and then heated to bond
the individual particles

Steps: Pressing and sintering

Sintering is a method for making

objects from powder, by heating the
material (below its melting point)
until its particles adhere to each
other.
Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING25 Chapter1- Part2
 A

3- Deformation Processes
Starting workpart is shaped by application of
forces that exceed the yield strength of the
material
 Examples: (a) forging, (b) extrusion

A press machine performs extrusion.

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING26 Chapter1- Part2

 A

4- Material Removal Processes

Excess material removed from the starting piece
so what remains is the desired geometry
 Examples: machining such as turning, drilling,
and milling; also grinding and nontraditional
processes

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING27 Chapter1- Part2

 B

Property‑Enhancing Processes
Performed to improve mechanical or physical
properties of work material
 Part shape is not altered, except unintentionally
 Example: unintentional warping of a heat treated part

 Examples:
 Heat treatment of metals and glasses
 Sintering of powdered metals and ceramics

Click to see figure 1-4 again

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING28 Chapter1- Part2

 C

Surface Processing Operations

 Cleaning - chemical and mechanical
processes to remove dirt, oil, and other
contaminants from the surface
 Surface treatments - mechanical working
such as sand blasting, and physical
processes like diffusion
 Coating and thin film deposition - coating
exterior surface of the workpart

Click to see figure 1-4 again

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING29 Chapter1- Part2

 D

Assembly Operations
Two or more separate parts are joined to
form a new entity
 Types of assembly operations:
1. Joining processes – create a
permanent joint
 Welding, brazing, soldering, and
adhesive bonding
2. Mechanical assembly – fastening by
mechanical methods
 Threaded fasteners (screws, bolts
and nuts); press fitting, expansion
fits

Simin Naseri, INTRODUCTION AND OVERVIEW OF MANUFACTURING30 Chapter1- Part2

 Automation

Sagar Kamarthi, Introduction of Manufacturing

 Automation Vs Production Volume

Sagar Kamarthi, Introduction of Manufacturing

 Engineering Materials

FIGURE 1.4 An outline of engineering materials

Manufacturing Engineering and Technology

 Production Methods for a Simple
Part

FIGURE 1.6 Various methods of making a simple part: (a) casting or powder metallurgy, (b)
forging or upsetting, (c) extrusion, (d) machining, (e) joining two pieces.

Manufacturing Engineering and Technology

https://www.youtube.com/watch?v=Um_g8sQ_p3Y
Contoh Proses Manufaktur

https://www.youtube.com/watch?v=NcCzt1h6gqE
 Contoh Proses Manufaktur

https://www.youtube.com/watch?v=GIKTG_g3z6o
 Instrumentasi

Electronic & Instrument, PT Kaltim Methanol Industry , Dasar-Dasar Instrumentasi.

 Tugas
• Carilah Nama Part/Bagian/Komponen dari suatu sistem
instrumentasi yang dapat dibuat dengan proses manufaktur
• Jelaskan proses manufakturnya
Teknologi Mekanik (MI-1212)

TERIMA KASIH