Production Purchasing
Melakukan pengecekan kualitas Mengevaluasi kualitas raw material
produk sebelum masuk ke line berdasarkan supplier sehingga dapat
produksi sehingga meminimalisir menjadi pertimbangan purchasing dalam
terjadinya NG
pembelian raw material
Target QC & QA 19
Mendapatkan kepuasan
Pelanggan dengan
rating yang tinggi Cost down
Memininalisir
penyimpangan
Manajemen
Berbasis ISO
Menjalin hubungan
Baik dgn setiap Dept. Menerapkan sistem
berbasis IT
`
QC/QA DIVISION
QC EXTERNAL QC INTERNAL
Incoming
Supporting Material
Inspection
Data
Availability Goods
Zero In Process Machine
Analysis
Defect Inspection
Technique Procedure
External Accurate &
Representativ Goods
Internal e Reporting
Outgoing Packaging
Calibration
Verification Quality Zero Inspection
Objective Complaint Document
Define
Incoming
Measure Continuous
Six Sigma Improvement In Process
Analyze
On time
Improve Outgoing
Inspection
Control Lead Time
Reporting
Time & Motion
Study
Improvement
Training
Calibration
Enhancing
Decrease
Credibility of
warehouse company
stock burden
NON- FUNCTIONAL
ZERO DEFECT Organize
FUNCTIONAL RISK
Quality
RISK Ensure that our product have the best quality by Circle
tightening the quality inspection from raw material until
FG.
Invest in
Training
DEPLOYMENT
RISK Quality PDCA
CYCLE
Control Improving
productivity
Continues
COMPLIANCE RISK Improvement
RISK MANAGEMENT Maintain quality product Managing
and QC goals`. Conflict
Evaluate running system.
Communi
KPI cating
effectively
COORDINATE WITH
SMM IT DIVISION
COMPLAIN SPEC
APPROVAL PRODUCT
PRODUCT
COMPLAIN TO
SUPPLIER
IMPROVING
CUSTO PRODUCT
MER RND
REPORTING
FINANCE INCOMING
PRODUCT
TEST
EXPORT STATUS
LAB
HANDLING
STORAGE
INCOMING
STANDARD PRA-
PACKAGING INCOMING
DOCUMENT
OK
OK PQC OK
C
PQ
IQC WAREHO PROD WAREHO OQC DELIVER
USE USE Y
NG Quarantine
NG Repair NG Quarantine
Unrepaired
01
02 03
QC INCOMING
QC IN-PROCESS QC OUTGOING
QC Incoming Inspection Point
Qc incoming Report QC In-process Inspection point QC Outgoing Inspection point
(RM-QC-IQCR-Rev03) QC In Process Report Doc : QC Outgoing Report
- (RM-QC-PQCR-Rev04) (RM-QC-OQCR-Rev03)
reccomendation product
REQUEST SAMPLE
SAMPLE BEFORE BULK
no Searching supplier
RND SHIPPING TO SUPPLIER
APPROVAL
RND
-TESTING THE SAMPLE IN ST. MORITA LAB
SALES MKT -COMPARE THE RESULT WITH SPEC OF
EXISTING PRODUCT ST. MORITA
-GIVE RECOMMENDATION PRODUCT FOR -ADHESION TEST
THE CUSTOMER -ELONGATION
-TENSILE
APPROVE -HOLDING POWER
TO SHIP -APPLICATION
EXPORT
yes
CUSTOMER
PRE-INCOMING
LAB TEST
LAB TEST
CHR
CUSTOMER
VIA
COMPLAIN EMAIL
QC EXTERNAL
(TRACKING PRODUCT HISTORY ) OTHER MANAGEMENT
SALES MKT (FINANCE, PRODUCTION,
AFTER PPIC, DELIVERY, QC
SALES QC INTERNAL, SALES MKT)
INSPECTION
APPROVE TO
SHIP THE
PRODUCT
1. ADHESION
SAMP STRENGTH
DOMESTIC LE 2. ELONGATION
HIGH RISK 3. APPLICATION
PRE
PRODUCT 4. TENSILE INCOMIN - PIQCR
5. HOLDING POWER G
- ANALYSIS
PRODUCT
RND 6. APPEARANCE REPORT
APPR
OVAL SAMPLE FORM
BULK
PRODUCTION
COLLECTED BY QC
COMPARING RESULT TEST
INTERNATIO QC EXTERNAL WITH TDS FROM RND REQUEST TO
TEST IMPROVE
NAL Customer Approval LAB PIQCR (RM-QC- PRODUCT AS
HIGH RISK 501) PER OUR
Sheet (RM-PD-111)
PRODUCT NCR REPORT REQUIREMEN
T
PURCHA
SING NCR (RM-QC-
DOCUMENTA 201)
TION BY
DIGITAL
IQC WAREHOUS
E
RM-PD-111 NG
INCOMING CONTAINER AP
QUARANTINE
LOG & PO Number DOCUMENT LAB
Application
RM-PD-109 – ANALYSIS
Packing List DOCUMENT PRODUCT
FACTORY
Spec
Purchasing
Supplier Code NCR Supplier
Finance
Seal & Container Number
NCR (RM-QC-201)
CoA TDS RND
APPROVAL
Weight
Quantity Dimension
Appearance
Reporting
-Incoming QC Report (IQCR) OK / NG Separation
-Non Conformity Report (NCR) REPORTING OK/NG
-OK/ NG Labeling
SEPARATIO
-. N - OK / NG area at warehouse
Packaging Carton
box Document
Tensile Lab
Pallet Design
Shrinking Quantity
Document Core Design
Thickness
Quantity Protector Quality
Barcode
Design
Document
Document
Dynamic Crush test Application Quantity
Torque Resistant & Quantity
Critical speed
Design
Design
PURCHASING OK
Medum Risk Area
IQC Check UNLOADING FG Stock
-LOG
-Packing list QC PASS
-Arrival Estimate Unloading Standard Low Risk Area
Procedure
INCOMING CONTAINER
RM-QC-101-IQCR-Rev3
LOG & PO Number QUARANTINE
DOCUMENT LAB
Application
Packing List DOCUMENT
FACTORY
Spec Purchasing
Supplier Code NCR Supplier
Finance
Seal & Container
Number CoA TDS TDS Debt Note Credit Note
Weight
Quantity Dimension
Appearance
Productio Not OK
n Packagin PQCR
NG g
SPK
Width
Stock
Quarantine NCR
-PPIC
-Produksi
-Warehouse
Copyright PT. ST Morita Industries - QC
PREVIOUS PRECEDURE (PM-QC-001-R2)
Reporting
-Outgoing QC Report (OQCR) Inconformity Handling
INCOMFORMITY
-Non Conformity Report (NCR) REPORTING
HANDLING -Identification
-Analysis
-CAPA
-Reporting
Copyright
Copyright PT. ST PT. Morita
ST MoritaIndustries
Industries-QC- QC
PALLET BOX TYPE
QTY SUPPORTING
PACKING
EQUIPMENT
SIZE BOX STANDARD
PACKING
STACKING
TEMPERATURE
STANDARD BACKING
HANDLING HUMIDITY
STORAGE ADHESIVE
EXPORT UV
RESISTANCE
OUT ENVIRONMENT
GOING LOCAL
SUPPORTING
(GASS, SOLID,
LIQUID)
DOCUMENT COA
Packaging
Quality
OK Delivery
-PPIC
-Warehouse
QC Pass
RoHS
Quantity PQCR
Local
Stock
NG Quarantine
Local High risk
Export
NCR
Document
-PPIC
-Finance
-Warehouse
DO, label, barcode Picture
WEB
QC RND
SUPPORT
ARRANGE VISITING
SCHEDULE IF POSSIBLE
QC
SALES AND RND
SUPPORT TO VISIT PROVIDE
CUSTOMER SUPPORTING DATA
QC Code
DO Number Auto Analysis
Complaint History
Quantity
Complaint RnD Approval
Category Rootcause
etc
Dimension Application
Improvement.
Adhesive Appearance
Debt Note
Action Return
CHR
Improvement
Doc, Pict, Video
Customer Visit
Product Return Monthly Analysis.
PU DE
R L PR RND SALES SUPPORT &
PP OC SALES VISIT THE
CUSTOMER TO PROVIDE
IC FI PROBLEM SOLVING
N
PR ST
IC
WEBSITE ME
OD D DO
AN M ER
QC E
IL
TA STO
N R CU
NO
RE
QC WILL TRACKING THE
TA
COMPLAIN PRODUCT
L I
AN
PROVIDE INSPECTION DATA OF
D
THE PRODUCT
EX
OP
RT
SIZE SPEC
TELP/EMAIL
PR
OD
HOTLINE VIA SALES
UC
24 HOURS
T
Customer send complain QC ISSUED CHR FOR THE
RETURN PRODUCT WITH COMPLAIN AND SEND TO
or review APPROVAL FROM RND AND QC
OTHER DIVISION
FINANCE
SALES, MKT
PRODUKSI
DEBIT NOTE WITH APPROVAL
CUSTOMER SERVICE NOTIFY THE FROM FINANCE
RND
CUSTOMER ABOUT THEIR
DELIVERY
COMPLAIN STATUS
PPIC
QUARANTINE STOCK
NG
NG RECOMMENDED
-Stock and flow Report
INCOMING
INCOMI APPLICATION QUALITY
-daily, weekly, monthly.
NG
RECOMMENDED
CUSTOMER
NG
INPROCESS GUDANG ANALYSIS
QC QC, R&D REPORT
-Finance SALE
-Sales, Marketing
-PPIC
Production Price, Brand, Etc
NG
OUTGOING
CHARACTERISTIC
-temperature at •Rubber
storage and •Acrylic FORM
Quality Factor : COATING
application -Temperature
•Modified Acrylic ULATI PROCESS
PRODUCTI
-UV resistance •Hotmelt ON
-Humidity ON
-Solvent resistance •Silicone
-UV resistance
-Durability -Solvent resistance
-Initial bond -Time Copyright PT.ST. MORITA INDUSTRIES-QC
Copyright PT.ST. MORITA INDUSTRIES-QC
NG
OK
Copyright PT.ST. MORITA INDUSTRIES-QC
KPI