Presented By

Himanshu Chandraker Subhashish Banerjee Vivek Gulhare

Ash Handling Plant

There are two systems broadly for Bottom Ash and Fly ash. ` Types of Ash Bottom Ash: from the furnace bottom Fly Ash: from flue gases ` Capacity of Ash handling Plant Coal Consumption per day : Appx 22000 T/day Ash % in Design coal : Appx 40 % Capacity of AHP : Appx 8800 T/day Bottom ash : Appx 20 % Fly ash : Appx 80 %

Bottom ash hopper Scrapper conveyor Clinker Grinder De-setteler Tank De watering Bin Mixing Tank HCSD Ash Dyke

APH/ECO/ESP Conveying INTERMEDIATE SURGE HOPPER TRANSMITTER VESSEL FLY ASH SILO CLOSE/OPEN TRUCK Mixing Tank HCSD Ash Dyke

Scrapper Conveyor: this is located below each of the boiler. This collects the bottom ash generated. High pressure water from the HP pump discharge is sprayed to reduce the ash temp and also to avoid clinker formation. The high pressure water is also required for sealing of scrapper from atmosphere. (OUTPUT 0 60t/h SCRAPER SPEED 0 3.0m/min ADJUSTABLE FREQUENCY REGULATED)

Single/Double roll clinker grinder which crush <25 mm Rolls will be of Cast Chrome Vanadium-Molybdenum wear resisting steel

Clinker Grinder. As the ash is cohesive in nature it is likely to form clinkers at high temperatures. Hence a clinker grinder is used which breaks the big size lumps to smaller amorphous ash. The ash coming out is of less than 6 mm size. ( desirable size at the O/L of clinker grinder). (60t/h GRANULARITY 25mm)

ESP
ESP: as the name suggests it is precipitation under electrostatic field. Here a high voltage (72 kV) DC current is applied across the electrodes to generate electric field. This high field causes the ionization of the Ash particles. As the ionization occurs the ash particles are separated into positive and negatively charged ions. All electrostatic precipitators, regardless of their particular designs, contain the following essential components: Discharge electrodes Collection electrodes High voltage electrical systems Rappers Hoppers Shell

Representation of gas flow in a two-stage precipitator

DE DUSTING UNIT

` `

7 nos of screw compressor installed for each unit. (SA375W, Q=63Nm3/min, P=0.8MPa) 7 nos of dryer is also installed for each unit. 5 nos of air receiver tank installed for interrupted air supply. 2 nos of blower installed for fluidising of hoppers.

centrifugal type
Slurry pumps: slurry pumps are provided 2 nos combined for each unit to pump the slurry to the Dewatering Bins.

there are 2 nos of HP pumps, that provides water for bottom ash conveyor slurry conveying. (TYPE:D155-307,Q=170m3/h H=200m) There are 2 nos of LP pumps, that provide water for mixing tank & screw conveyor. (TYPE:GMZ8040-130,Q=55m3/h H=45m)

the slurry coming from slurry pumps is collected and stored in the dewatering where the removal of water or separation of water and ash takes place. The process takes place under the principle of decantation. The water gets collected in the top area and goes to the settling tank. The ash settled at the bottom goes the HCSD through 2 belt conveyors.

the water coming from Dewatering Bins still contains some ash and hence is allowed to settle down in the Settling tank. The ash settled at the bottom is again sent to the DB via sludge pump whereas the water goes to the fresh water pond.

The GEHO pump is a crankshaft driven three-cylinder single-acting high pressure piston diaphragmp pumps. The unique preformed GEHO diaphragm separates the pumped slurry from all the pump moving parts. This range of pumps is ideal to handle abrasive and corrosive slurries against high pressures at the lowest possible total cost of ownership. High efficiency and reliability strongly contribute to this objective. The TZPM pump range is developed and manufactured by Weir Minerals Netherlands . GEHO type : TZPM800, 315 m3/hr, 8000Kpa, 737 KW.

THANKS