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Automation and Drives

SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

SINUMERIK 802D Solution line

Automation and Drives

The SINUMERIK 802 system environment


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

802S/C Base line

802D Solution line

Up to 3 axes + 1 spindle, 1 channel, 1 mode group

Up to 4 axes + 1 spindle, or 3 axes +2 spindles 1 channel, 1 mode group

Automation and Drives

Example for a Turning application (TTL encoder)


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup DRIVE CLiQ PROFIBUS Power cable Signal cable

802D sl PCU

MCP

I/O Modules

SINAMICS

SMC 30

TTL Encoder CNC Keyboard

Sp

1FK7 Feed Motors

1PH7 Spindle

Automation and Drives

Example for a Milling application


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup DRIVE CLiQ PROFIBUS Power cable Signal cable

802D sl PCU

MCP

I/O Modules

SINAMICS

CNC Keyboard

Sp

YZ

1FK7 Feed Motors

1PH7 Spindle

Automation and Drives

Example for a Turning application (with MCPA)


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup DRIVE CLiQ PROFIBUS Power cable Signal cable

802D sl PCU with MCPA board

MCP

I/O Modules

SINAMICS

Analog Drive

CNC Keyboard

SMC 30

Sp

1FK7 Feed Motors

TTL Encoder

DC or Induction motor

Automation and Drives

Example for a Milling application (MCPA)


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup DRIVE CLiQ PROFIBUS Power cable Signal cable

802D sl PCU with MCPA board

MCP

I/O Modules

SINAMICS

Analog Drive

CNC Keyboard

SMC 30

Sp

1FK7 Feed Motors

TTL Encoder

DC or Induction motor

Automation and Drives

SINUMERIK 802D sl - a solution for all


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

Simple and space saving design Economic wiring Easy and fast start-up Easy PLC programming with display on board Single source supply and support Innovative system design Easy to operate Additional business potential by reaching new markets

Automation and Drives

The PCU is the heart of the system


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

802D sl PCU = Panel Control Unit of the SINUMERIK 802D solution line
 The

hardware of the SINUMERIK 802D sl is just the operator panel  one unit for NC, PLC, HMI, Drive controller and communication functions  no customers assembly SINUMERIK 802D sl

 Therefore the

offers  optimized performance / product fit  high quality and reliability  easy start-up

Automation and Drives

High quality and reliability


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

 TFT display  Maintenance friendly  no harddisk  no batteries  no fan  long  24V

life panel backlights

DC power supply with wide input tolerances +20% / -15% protection IP65  panel control unit  keyboards

 Front

Automation and Drives

Rear view of panel control unit (PCU)


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

 Extremely low  All

depth for mounting

typical NC interfaces on board  Ethernet  RS 232C  keyboard  PROFIBUS  Drive-CLIQ  Handwheel  NC-IOs (under preparation)
 Additional option

slot for MCPA-module for connecting of 10V and MCP 802D sl (under preparation)

Automation and Drives

PLC I/O module PP 72/48


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

 72  48

digital inputs (24V) digital outputs (24V, 0.25A) standard connectors for inputs

 50pin

and outputs
 Up

to 3 boards possible (216 I / 144 O) PROFIBUS

 Communication via

Automation and Drives

Easy start-up
SINUMERIK 802D sl

 Pre-configured system
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

 Standard

PC is sufficient  toolbox on CD-ROM

 Start-up

data can be stored / retrieved on a standard CF-card  easy data back-up  fast series start-up  Execution from external part programs

Automation and Drives

Technical data CNC


SINUMERIK 802D sl
Overview Example

 

Technologies: turning and milling / drilling Up to 4 axes + 1 spindle or 3 axes + 1 spindle + 1 auxiliary Spindle with TRANSMIT / TRACYL as standard function Max. 4 axes simultaneous interpolation Up to 64 tools (128 for version pro), with tool life monitoring as std. 1 MB (10 MB for version pro) part program memory (>128 MB with CF card or other on the market available storage size >1 GB) CF card drive built-in in the front (complete backup, storage and execution of part programs possible from CF card) G-code of SIEMENS plus ISO dialect mode (G291) Rotary axis Polar coordinate programming Look ahead, 50 blocks (plus) 100 blocks (pro) Rigid tapping Frame concept (rot, trans, scale, mirror)


Hardware


Start-up


CNC HMI PLC Basic packages New Customer benefits Backup

     

Automation and Drives

Automatic tool life monitoring


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

For each tool a maximum cutting time and/or quantity of workpieces can be monitored now as standard function for plus/pro

 

When the pre-warning limit is reached a PLC alarm is generated When the setpoint limit is reached the tool will be blocked for next use

Automation and Drives

Easy handling of programs by copy/paste


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

The complete program storage project can be viewed at the control

   

Display of actual status on CF-card and internal memory store Easy identification of variable programs One windows for convenient comparison Easy copy and paste function of programs

Automation and Drives

Technical data HMI


SINUMERIK 802D sl


Overview Example

10.4 TFT flat color screen as standard 2 x 8 softkeys, 6 hotkeys for user areas G-Code programming with graphical cycle and blue-print programming (contour program) support

 

Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

  

Quick and easy setting-up functions Pocket calculator, stop watch, part counter, spindle load meter Graphical program simulation with clear distinction between rapid and feed movements

   

Onboard help system Onboard ladder display Oscilloscope function for recording important diagnostic data 2 languages switcheable online

Automation and Drives

Comprehensive graphical cycle support


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

The SINUMERIK 802D offers more than 20 cycles for Turning, Milling and Drilling as standard

Example of a milling cycle: Milling pattern for slots

Example of a turning cycle: Grooving

Automation and Drives

Contour section programming


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

Significant programming assistance in case of missing geometrical data in your part drawing

 

Typical contour sections to select from E.g. contour section of circle / circle / circle with known start point, end point and radii but unknown location of center point of enclosed circle

Much faster than pure G-Code programming

Automation and Drives

Technical data PLC


SINUMERIK 802D sl


Overview

S7-200 with ladder-programming Equivalent to CPU 224 Up to 6.000 steps, 0.1s / step 3072 flags, 40 timers (64 version pro), 32 counters (64 version pro), 64 user alarms Up to 216 inputs, 144 outputs 3 PP-modules possible


Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits

       

Enhanced PLC - NC communication Selection of part programs by PLC signal, with program list Easy program handling between CF-card and controller copy/paste PLC project completely stored in 802D sl Programming tool based on MicroWin, included on Toolbox-on-CD

Backup

Automation and Drives

Quick diagnosis with onboard Ladder display


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

The complete PLC project can be viewed at the control

   

Display of actual variable status Easy identification of variable usage by cross reference list Two windows for convenient comparison of subroutines For safety reasons editing of the PLC project is done on the PC

Automation and Drives

Basic packages
SINUMERIK 802D sl
Overview

 Basic packages are not longer available why?




Control units for the drives is now included in the NC Selection possible between:
    

Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

PCU Keyboard MCP PP SINAMICS

plus / pro horizontal / vertical 802D/ 802D sl + MCPA from 1 till 3 pc in different components

 

SIZER available To much packages will confuse the customers to find out the right configuration For high quantity customer still packages are possible (>100)

Automation and Drives

features of SINUMERIK 802D solution line


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

CNC
     

Improved program processing speed Part programs execution from CF card Increased internal memory (version plus/pro) Increased number of look ahead blocks (version pro) Entire drive controller now located on PCU itself One PLC controlled axis (under preparation)

HMI
    

Local CF card can be plugged in or out in power on condition Local CF-card for program storage and start-up files RCS802 remote diagnosis/control for servicing (Option) Easy program handling by copy/paste functions Ethernet on board (full functionality under preparation) Faster PLC operating

PLC


Automation and Drives

Benefits relevant for engineering


Simple and space saving design
SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

  

Panel control unit combining HMI, NC, PLC and communication Drive control module is onboard the PCU Common CNC hardware and software for milling and for turning, as well as for feed axes and for spindle with the drives

Economic wiring
 

PROFIBUS link between CNC and I/Os DRIVE-CLiQ link to the power sections of the drive system SINAMICS

Easy and fast start-up




Complete series start-up and data backup with CF card possible

Easy PLC programming with display on board


 

Ladder diagram, toolbox with standard programs library PLC program can be now saved in S7 format directly on CF card

Single source supply and support


 

CNC, drives, motors, I/Os and cabinet Global customer support network of SIEMENS

Automation and Drives

Benefits relevant for sales and service


SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

Innovative system design




Advanced functions including look ahead, feed forward and jerk limit are standard Large and clearly readable color TFT display. With Drive-CLIQ communication wiring on Drives have reduced CF card for start-up and user data (part programs)

  

Easy to operate
    

Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible

Additional business potential by reaching new markets




Couple of languages for operator screens are standard, 2 languages onboard with fast switchover Global sales & service network of SIEMENS

Automation and Drives

SINAMICS drive
SINUMERIK 802D sl
Overview Example Hardware Start-up CNC HMI PLC Basic packages New Customer benefits Backup

 Compact assembly

(single and double-axis modules)


 Communication via  Information about  Electronic name

Drive-CLiQ

module is inbuilt plate for motors less as before

 Wiring comparatively  A variety

of encoders connection

possible
 No

need for Control modules. start-up with powerful STARTER machine data included in the NC possible

 Easy

tool
 Drive

series start-up file


 Commissioning from