Bharat Heavy Electricals Limited Ramachandrapuram Hyderabad INDIA

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PRESENTATION MATERIAL ON

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BHEL AT A GLANCE
Serving key sectors - Power, Petroleum, Fertiliser, Petrochemicals, Steel, Cement, Defence, Transportation, Communications etc. Among Worlds Top Power Equipment Manufacturers Contributed to Indias installed capacity - 65% BHELs Powerplants PLF 63.2% (> National average) Maximum awards for best Thermal Plants
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BHEL GAS TURBINES

Capability to fire a wide range of gaseous and liquid fuels, mix of fuels Fuel Economy over a wide range of Ambient Temperature and loads Black start, Quick start and emergency start facility Models below 100MW suitable for 50 and 60Hz Suitable for Power Generation and Mechanical drive application

Low exhaust emissions State of art micro-processor based control system with redundant protection Package concept to limit site work to the minimum Manufacture of Rotor/Hot gas path parts established Ready for IGCC application Proven technology - around 6,000 machines and 260 million fired hours experience of GE Over 92 machines and more than three million fired hours experience of BHEL

COLLABORATION WITH GE, USA

Models covered : Fr-1 / Fr-3 / Fr-5 / Fr-6B / Fr-6FA / Fr-9E / Fr-9EC / Fr-9FA / Fr-9H Started in 1986 Valid upto 2006 Gas Turbine & Auxiliaries Combined Cycle Engineering Compressive - Engineering manufacture, E&C & Services License for manufacture of rotor and HGP components

Period

Coverage

Area

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HEAVY DUTY GAS TURBINE MODEL DESIGNATION

PG

56

(B)

APPLICATION SERIES
M- Mech.. Drive PG- Pkgd. Gen.. FRAME 1, 3, 5, 6, 7, 9

POWER

NO. OF SHAFTS

SERIES
R- Regen Blank- SC

Approx. 1 or 2 output power in Hundreds, Thousands, or 10 Thousands of Horsepower

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GT MODELS AND RATING Model

(1) (2) (3) (4) (5) (6) (7) (8) (9) MS1002 MS3142(J) PG5371(PA) PG6561(B) PG6101(FA) PG9171(E) PG9231(EC) PG9351(FA) PG9551(H)

ISO Rating (kw)

5070 10450 26300 39620 70140 123400 169200 255600 380,000

ISO Efficiency (%)

24.5 25.6 28.5 31.9 34.2 33.8 34.9 36.5 -

Note: ISO output is : 15 deg C, 60% RH, Zero MSL, Gas fuel and standard Inlet/Exh. Pr. drops
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GAS TURBINE RANGE

FRAME TYPE MS1002 MS3142(J) PG5371(PA) PG6561(B) PG6101(FA) PG9171(E) PG9231(EC) PG9351(FA ) ISO RATING (KW) 4800 10,450 26,300 39,620 70,140 1,23,400 169,000 256,600 ISO HEAT RATE (K.CALS/K.W.Hr) 3440 3356 2976 2700 2515 2545 2465 2324 APPROX. SITE OUTPUT(30C) 4000 9000 23000 35000 62000 108000 148000 224000 No. of Shafts 2 2 1 1 1 1 1 1

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009

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POWER(29.5 %)

FUEL
(100 %)

GAS TURBINE

EXHAUST HEAT (67 %)

MISC. (3.5 %)

OPEN CYCLE GAS TURBINE

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GAS TURBINE REQUIREMENTS

Factors considered in selecting gas turbine High efficiency High specific output (output/kg of air flow) Key Parameters of GT Affecting Above Firing temperature (Limited by metallurgy/cooling technology) Pressure Ratio

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MAJOR FACTORS AFFECTING GAS TURBINE PERFORMANCE

Ambient Temperature Altitude above Mean Sea Level (MSL) Relative Humidity Inlet Pressure Loss Exhaust Pressure Loss Steam / Water Injection for NOX Control Type of Fuel

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TYPICAL

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TYPICAL

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PRESSURE DROP EFFECTS (FOR FRAME -6)

4 INCHES H2O INLET DROP PRODUCES :

1.50% POWER OUTPUT LOSS 0.50 % HEAT RATE INCREASE 1.2 DEG.F EXHAUST TEMP. INCREASE 4 INCHES H2O EXHAUST DROP PRODUCES : 0.50 % POWER OUTPUT LOSS 0.50 % HEAT RATE INCREASE 1.2 DEG.F EXHAUST TEMP. INCREASE
INDICATIVE FIGURES
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TYPICAL

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TYPICAL

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GAS TURBINES FROM BHEL HYDERABAD(as on July 99)

TYPE

NUMBER OF GAS TURBINES

ORDERS RECEIVED 4 16 37 2 47 4 1 COMMISSIONED 2 16 31 2 39 3 -

FR-1 FR-3 FR-5 FR-5/2 FR-6B FR-9E FR-6FA

TOTAL

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TOTAL BHEL GAS TURBINE LOGGED 3 MILLION FIRED HOURS TOTAL MACHINES FIRING NAPHTHA 40 AND 3LK HOURS FIRING EXPERIENCE
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EXPERIENCE

Turnkey execution of Simple Cycle/Cogeneration/Combined Cycle Plants 25 Cogeneration Plants 12 Combined Cycle Plants 12 Sets on Turnkey basis overseas (Malaysia, Oman, Saudi Arabia) Worlds largest experience on Naphtha

EPC/TURNKEY CONTRACTS (EXECUTED) (OVERSEAS)

TNB, CONNAUGHT BRIDGE TNB, PASIR GUDANG EC, QURAYAT MEW, AL JIZZI OMAN CEMENT PDO MEW RUSAIL 8 MALAYSIA MALAYSIA SAUDI ARABIA OMAN OMAN OMAN OMAN 2 x Fr-6B OPEN CYCLE 2 x Fr-6B OPEN CYCLE 3 x Fr-5 OPEN CYCLE 1 x Fr-6B OPEN CYCLE 1 x Fr-6B OPEN CYCLE 3 x Fr-6B OPEN CYCLE (Under Execution) 1XFr-9E, OPEN CYCLE (Under Execution)

THE END

TYPICAL

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