AFBC Facilities
Combustion Test Rig-1979 0.5 M X 0.5 m (4,00,000 kcal/h)
Gujarat Lignite
Kiln Char
Sunflag Industries,Bandara
Washery Rejects
Tisco, Jamadobha
Neyveli Lignite
Mill Rejects
Parli TPS
Rice Husk
Rice Mill, Tiruchi
Rice Straw
Tiruchi
Wood Chips
Tiruchi
Palm Shells
Kerala Electricity Board,
Petcoke
Coals : Singareni Chanda Bellampalli Assam Coal Middlings / Rejects : Bhojudih Kathara Jamadoba Mill rejects LECO fines
COAL fines
Char
ESP DUST
10 - 12 20 - 30 22 - 30 40 - 48 4500 to 5000
Lignites Tested
Source Sulphur Moisture % % 0.5 0.8 0.82 1.8 2.1 56.0 19.3 12.5 38.0 5.1 Ash HHV % kcal/kg 3.0 2800 44.0 2080 63.9 1500 16.0 3600 52.1 1912
Neyveli J & K Lignite J & K Clayey Lignite Kutch Lignite Kutch Lignite Shale
Petcoke Analysis
Ultimate Analysis (% by weight)
Fixed Carbon Hydrogen Sulphur Oxygen (by diff) Nitrogen Moisture Ash kcal/kg 85.23 2.66 6.93 1.91 0.39 2.00 0.77 7850
HHV
Petcoke Testing
Petcoke tested independently and along with Coal for about 110 hrs
60 h in Test Rig in combination with Coal 50 h in AFBC Facility independantly with limestone
Bed Temparature 800 - 900 C Fluidisation Velocity 2 - 3 m/s Sulphur Capture about 85 % (Ca/s 3 - 4.5)
Experience Summary
Capacity t/h
60 50 80 77 75 60 95 40
West Coast Paper, Dandeli Baroda Rayons, Surat Hindalco, Renukoot Rajashree Cements, Gulbarga Grasim Industries, Nagda TNPL, Pugalur Rourkela Steel Plant ACC, Chanda / Madukkarai
TISCo. Jamadobha CIL, Kathara / Moonidih TISCo. West Bokaro Jindal Strips Ltd., Raigarh Sunflag Iron & Steel* Prakash Industries* Jindal Steel Ltd.,**
** Utilises Char, Rejects
* Utilise Opportunity Fuels like Kiln Char, Kiln ESP Dust, Coal Fines etc.
No of Units
Capacity MW
Export
PT IBR, Indonesia 3 17
CIL, Kathara 53, 66, 485 TISCo, West Bokaro 62, 24, 400 CIL, Moonidih 53, 65, 485 TISCo, Jamadobha 56, 24, 400
PRAKASH INDUSTRIES 65, 63, 485 JINDAL STRIPS, RAIGARH 2 x100, 35, 430 JINDAL STRIPS, RAIGARH 2 x165, 94, 540
Rajashree Cements, Malkhed 77, 67, 485 & 2 X 95, 68, 485
Drum
Eco
Feeder
Main Steam
P A Fan F D Fan
A F B C Schematic
Start up System
BED
700
Temperature, Deg-C
600
500
400
FUEL FEED
300 0 30 60 90 120 150
WIND BOX
180
Time, Minutes
COMPARTMENT ACTIVATION
Coal feed to II compartment Bed Temp. - Compartment I
600
800
Compt I Active
400
Steam Pressure
0 0 1 2 3 4 5 6 7 8
Time, minutes
900
800
700
12 - 37 %
600
28 - 65 % 46 - 90 % 60 - 110 %
Load, % MCR
Hot Restart
800
600
400
Steam pressure
Power Trip
200
129
130
Time, minutes
Fuel Bunker
New Arrangement
Boiler
Old Arrangement
General Arrangement
Availability - Rajashree
100
98.7 99.9 96.8 93.3 93.2
98.3
100.0
100.0
99.1
90 80 70 60 % 50 40 30 20 10 0 97-average
98-average
99-average
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