Compliance to new Australian Standard AS1418-19 for Telehandlers

Rev02

The status as at August 2007 Telehandlers are known as: USA Rough Terrain Forklift - ASME56.6 11 Europe Variable Reach Truck EN1459 Australia Pick and Carry Crane
- EN1459 for fork tynes and buckets -AS1418-5 for freely suspended loads (jib/hook)

All configurations of Telehandler in Australia are Cranes and must provide the same level of safety as a Crane as per Crane Standard AS1418-5, when handling freely suspended loads. Roto Telehandlers must comply with AS1418-5, the Crane Standard.
Rev02

Today, if you want to pick up a freely suspended load, as pictured; as per EN1459 for fork tynes and buckets and AS1418-5 for freely suspended loads (jib/hook) A. If the capacity of the telehandler is over 3 ton, then a rated capacity limiter (as per AS1418-5) is required. (EQSS, Robway, 3B6, etc.)

Rev02

Today, if you want to pick up a freely suspended load, as pictured; as per EN1459 for fork tynes and buckets and AS1418-5 for freely suspended loads (jib/hook) B. If the capacity of the Telehandler is 3 ton or less, then there is a requirement for a Longitudinal Stability Limiter and Indicator when picking up a freely suspended load.

Rev02

Advantages of the new Australian Standard AS1418-19 for Telehandlers

Rev02

When picking up fixed loads, fork, bucket, hay bale etc, the requirement for all size Telehandlers was a Longitudinal Stability Indicator. AS1418-19 now requires a Longitudinal Stability limiter and Indicator in standard.

Rev02

Changes in the new standard AS1418-19. If the Telehandler with fixed jib/hook attachment is 3 ton or less, then there is a requirement for a Longitudinal Stability Limiter and Indicator and a Maximum Capacity Limiter when picking up a freely suspended load.The Jib/hook attachment must be able to lift the maximum capacity of the Telehandler. If a 3 ton telehandler on tyres has only a 2 ton jib capacity, based on stability testing on 5 degrees lateral (side ) slope, then the jib function must be de-rated. A relief valve can be used for this. A keyed switch device can be used to block the relief valve to allow full fork/bucket function. Some envelope control may be needed when on tyres. A very simple safe system.

Rev02

Changes in the new standard AS1418-19. If the fixed jib/hook attachment is on a 3.2t, 3.5t, 3.7t, 4t, 5t, 6t or 7 ton Telehandler, then the jib/hook capacity can be derated to 3 ton or less . There is a requirement for a Longitudinal Stability Limiter and Indicator and a Maximum Capacity Limiter when picking up a freely suspended load. The Jib/hook attachment must be able to lift the maximum capacity of the Telehandler. A relief valve can be used to de-rate the jib capacity to less than 3 ton. A keyed switch device can be used to block the relief valve to allow full fork/bucket function. Some envelope control may be needed when on tyres. A very simple safe system. In the old standard, a telehandler above 3 tons had to be permanently de-rated for all attachments to 3 tons or less OR have a Rated capacity limiter installed.
Rev02

Changes in the new standard AS1418-19. If the fixed jib/hook attachment is on a 3.2t, 3.5t, 3.7t, 4t, 5t, 6t or 7 ton Telehandler, then the where jib/hook capacity can be derated to 3 ton or less, there is a requirement for a Longitudinal Stability Limiter and Indicator and a Maximum Capacity Limiter when picking up a freely suspended load. If the Jib/hook attachment is capable of lifting only 2 ton, then for the maximum capacity limiter, a load cell /strain gauge on the jib, will prevent the telehandler lifting more than the Jibs capacity. This feature requires a cable up inside the boom to the connecter at the quick hitch assembly. Some envelope control may be needed when on tyres. A very simple safe system.

Rev02

Changes in the new standard AS1418-19.

If the Telehandler with fixed jib/hook attachment is a unit above 3 ton, ie 3.2t, 3.5t, 3.7t 4t, 5t, 6t or 7 ton Telehandler, where the jib/hook capacity needs to be above 3 ton, ie a 4 ton hook attachment, a Rated Capacity Limiter and Indicator must be used when picking up a freely suspended load. The Jib/hook attachment must be able to lift the maximum rated capacity of the load chart. The systems used for this compliance may be a EQSS, 3B6 or Robway type system. These systems control the capacity and lift/outreach envelope for all attachments, including forks, buckets, hooks and jibs. The operator needs to understand the functions of these systems. Pick up more than 3 ton on jib or hook = Fit EQSS,3B6 or Robway or equivalent system.

Rev02

10

Summary of New requirements for AS1418-19 Standard.

1. 2. 3. New style load charts similar to Crane load charts. Momentary override controls that automatically reset within 60 seconds. Maximum capacity limiter can be used in combination with Longitudinal stability limiter for units with freely suspended loads less than/equal to 3 ton. This is a Major change in direction and will reduce the cost of complying to the new Standard. You can have a 6 ton Telehandler with forks and have it de-rated to 3 ton, only when the jib/hook is attached. LSI must prevent main lift function, tele extend and main lower function. Stability test in the freely suspended load pick and carry position on 5 degree lateral slope. Specific requirements for telehandlers with baskets to fully meet AS1418-10, the MEWP standard. A Telehandler manufacturers Rated capacity chart based on stability testing is required for each attachment. Roto telehandlers to be designated as cranes, and must also comply with AS1418-19 when used with forks and other attachments, and AS1418-10 11 when used as MEWP.

4. 5. 6.

7.
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A multi mode timer or digital timer connected to the over-ride switch can be used to limit the over-ride function to less than 60 seconds.

Rev02

14

A simple method to de-rate the lifting capacity of the telehandler (maximum capacity limiter ) when the jib/hook attachment is used. Connect the relief valve to the lift circuit and only allow a lower (preset) pressure to the lift cylinder. For forks, bucket etc, engage a separate keyed switch and engage the solenoid blocking valve to resume normal lift pressure.

Rev02

15

Changes in the new standard AS1418-19. 1. Testing on tyres (pick and carry ) mode @ 8.75% ( 5 degrees Lateral slope) for units that will be used for freely suspended loads and fixed loads. 2. Adjust load chart and/or envelope to comply with stability requirements.
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16

There are many types of attachments, and each attachment needs a Telehandler manufacturers load chart based on stability testing to AS1418-19

Telehandlers with man baskets must also fully comply with the MEWP standard AS1418-10, and the unit must be design registered as a MEWP.
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17

There are many types of Jibs and hook attachments.

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Roto telehandlers must meet he requirements of AS1418-5 Crane Standards, and also comply with AS1418-19 for use with forks and other attachments.

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Typical Display for a 3B6 system in the cab. Operator confirms attachment. Operator selects attachment from menu, jib, hook, forks, bucket etc.

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Example of the eqss load management system display which is positioned conveniently for the operator in the Telhandler cabin.

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