P P
Q Q
P P
A A
P P
Q Q
P P
Benefits Of APQP
Focused utilisation of resources. Early identification of required change. No last minute change. On time Quality product at lowest cost
Stages In APQP
1. Plan and Define Program. 2. Product Design and Development 3. Process Design and Development. 4. Product and Process validation. 5. Feed back assessment and corrective action
PROCESS
Design Goals
OUTPUTS
Reliability and Quality Goals. Preliminary BOM Preliminary PFC Preliminary special charact. Product Assurance plan Management Support
OUT PUT
DFMEA Design for Manufacturability Design Verification Design Review Prototype Control Plan Engineering Drawing Engineering specification Material specification New eqpt., tooling reqmt Special chart.(Prd.,Process) Gages/Test eqpt reqt. Team Feasibility Commitment Mgmt. support
4 Th Stage In APQP
5 Th Stage In APQP
Feedback,Assesment and Coorective action Input
Production Trial Run Preliminary process capab study Measurement system evaluation Production part approval Production validation testing Packaging evaluation Production Control Plan Quality Sign off
Process
Outputs
Customer satisfaction Feedback from customer. Corrective actions to be taken. TGW and TGR
A C T IV IT IES S R N OP H A S E - I ( P L A N A N D D E F I N E P R O G R AR E S P O N S I B I L I T M ) 1 C u s t o m e r In p u t R e q u ire m e n t s M & S ( N P D - P re C o n t ra c t R e vie w ) 2 D e s ig n In p u t C h e c k L is t D & D 3 R is k A s s e s e m e n t c h e c k lis t A P Q P LE A D E R 4 C o s t E s t im a t io n & S u b m is s io n o f o ffe r C o s t in g / M & S 5 C u s t o m e r S o u rc in g D e c is io n (P O / L O I) M & S 6 P o s t C o n t ra c t re vie w M & S 7 Q u a lit y G o a ls QA 8 R e lia b ilit y G o a ls D & D 9 P re lim in e ry B O M D & D 1 0 P re lim in e ry P ro c e s s flo w c h a rt PRD 1 1 L is t in g o f P ro d u c t C h a ra c t e ris t ic s . D & D 1 2 R e vie w b y S e n io r M a n a g e m e n t
SR 1 2 3 4 5 6
SR 1 2 3 4 5 6
S R 1 2 3 4
S R 1 2 3 4