PowerTech Tier 3 Advance Engine Diagnostics

John Deere Training Center

Bienvenido a John Deere PowerTechTM 4045/4.5L - 6068/6.8L 6090/9.0L Tier 3

PowerTech Tier 3 Advance Engine Diagnostics

Introductions
Instructor: - JUAN CARLOS BORBON

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de motor para 4.5L/6.8L

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de Lubricacin

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de Lubricacin PTE

PowerTech Tier 3 Advance Engine Diagnostics

Pistones y Bomba de aceite

Tier 3 PowerTech E Engine Training

Funciones del Sistema de Lubricacion

Sellar: entre pistones y paredes de cilindros Limpiar: de las partes moviles

Enfriar: absorcion y disipacion del calor del motor

Lubricacion: reduccion de friccion entre piezas moviles

PowerTech Tier 3 Advance Engine Diagnostics

Problemas en el sistema de lubricacion

PowerTech Tier 3 Advance Engine Diagnostics

Problemas de funcionamiento de la bomba de aceite

Baja presin de aceite en el sistema Nivel de aceite Tipo de aceite Radiador obstruido Temperatura de aceite

PowerTech Tier 3 Advance Engine Diagnostics

Mal funcionamiento del Enfriador

Averia en el enfriador de aceite Entrada de refrigerante al aceite Entrada de aceite al refrigerante Prueba es con aire comprimido

PowerTech Tier 3 Advance Engine Diagnostics

Mal funcionamiento del filtro de aceite

Mal funcionamiento del filtro de aceite

Mal funcionamiento del filtro de aceite Baja presion de aceite Aceite contaminado

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de enfriamiento PTP

PowerTech Tier 3 Advance Engine Diagnostics

Componentes del sistema de enfriamiento PTE

PowerTech Tier 3 Advance Engine Diagnostics

Mejoras en el sistema de enfriamiento

En las bombas de refrigerante aumento el flujo a 87 gpm para motores de 4.5 L.

Mejoras en el impeller.

PowerTech Tier 3 Advance Engine Diagnostics

Configuracion del sistema de enfriamiento

Para motores Tier 2 cuenta con un sistema de un solo termostato.

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Elementos a Diagnosticar Obstruccion interna del radiador Desechos externos como oxido, grasa Deformacion de las aletas

PowerTech Tier 3 Advance Engine Diagnostics

Causada por la vibracion del piston en la camisa La vibracion crea burbujas de baja presion que implotan sobre la superficie de la camisa

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

El mal funcionamiento del termostato hace que el motor trabaje o muy frio o muy caliente

PowerTech Tier 3 Advance Engine Diagnostics

El analisis Coolscan determina la condicion del refrigerante y si es conveniente reemplazarlo

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de aire PTP

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de aire PTE

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de admision de aire y de escape

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Mide la compresion del aire en cada cilindro Indica el estado del cilindro, pistones y valvulas

Precauciones: Baterias cargadas Boquilla de inyeccion limpia Revoluciones apropiadas

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Baja potencia del motor Fugas de aceite por el turbo Linea de retorno del turbo obstruida

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Culata

PowerTech E

PowerTech Plus

El PTE utiliza 2 valvulas; inyectores estan inclinados a 14 del cilindro. Las valvulas de admision son mayores en diametro que las de escape.

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de inyeccion 4.5/6.8L PTP

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de combustible 4.5/6.8L PTE

PowerTech Tier 3 Advance Engine Diagnostics

Retorno de combustible en el motor PTP

Leak-off

PowerTech Tier 3 Advance Engine Diagnostics

Retorno de combustible en el PTE

PowerTech Tier 3 Advance Engine Diagnostics

Operacion de la bomba de alta presion

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Cetano: medida de retraso de encendido del combustible, el numero cetano afecta el arranque en frio, el humo y la eficiencia de la combustion

PowerTech Tier 3 Advance Engine Diagnostics

El nivel de azufre preferido es menor al 0.05%, no utilizar combustible con contenido superior al 1.0%

PowerTech Tier 3 Advance Engine Diagnostics

Ralenti pobre, falta de potencia en el motor: Inspeccionar filtros Tanque, Tuberias, etc.

PowerTech Tier 3 Advance Engine Diagnostics

Contaminacion solida

PowerTech Tier 3 Advance Engine Diagnostics

Contaminacion liquida: aditivos

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Sintoma: Rendimiento deficiente del motor Falla de encendido

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

Sistema de motor 9.0L

PowerTech Tier 3 Advance Engine Diagnostics

Componentes del sistema de lubricacion

PowerTech Tier 3 Advance Engine Diagnostics

Componentes de sistema de lubricacion

PowerTech Tier 3 Advance Engine Diagnostics

Componentes del sistema de refrigeracion

PowerTech Tier 3 Advance Engine Diagnostics

Componentes del sistema de refrigeracion

PowerTech Tier 3 Advance Engine Diagnostics

Componentes de sistema de aire

PowerTech Tier 3 Advance Engine Diagnostics

Exhaust Gas Recirculation (EGR) Valvula de recirculacion de gas

Turbo de Geometria Variable

PowerTech Tier 3 Advance Engine Diagnostics

Componentes del sistema de combustible

PowerTech Tier 3 Advance Engine Diagnostics

Sistema electronico y de diagnostico

PowerTech Tier 3 Advance Engine Diagnostics

ECU & Harness

PowerTech Tier 3 Advance Engine Diagnostics

EGR Valve

PowerTech Tier 3 Advance Engine Diagnostics

VGT Actuator

PowerTech Tier 3 Advance Engine Diagnostics

Injectors

RESISTANCE: CONNECTOR = Not to exceed 0.121 ohms RESISTANCE: INJECTOR = Between 0.35-0.55 ohms

PowerTech Tier 3 Advance Engine Diagnostics

Sensor Operation - Temperature

TEMP

RESISTANCE INPUT VOLTAGE

PowerTech Tier 3 Advance Engine Diagnostics

Sensor Operation - Pressure

PRESSURE

INPUT VOLTAGE

PowerTech Tier 3 Advance Engine Diagnostics

Sensor Operation - Position/Speed

RESISTANCE: TURBO SPEED =

800-900 ohms
RESISTANCE: CRANK POSITION =

2500-3500 ohms
RESISTANCE: PUMP POSITION =

2500-3500 ohms

PowerTech Tier 3 Advance Engine Diagnostics

Sensor Operation - WIF

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components PTP

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components PTP

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components PTE

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components PTE

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components 9.0L

PowerTech Tier 3 Advance Engine Diagnostics

Engine Electronic Components 9.0L

PowerTech Tier 3 Advance Engine Diagnostics

GRACIAS POR LA ATENCION

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics

PowerTech Tier 3 Advance Engine Diagnostics