In Plant - Movements
Movement of Raw material from Stock yard to briquette plant Movement of briquettes to Bunker Bunker to furnace Furnace to hot metal yard Hot metal yard to sales and material recovery Plant (MRP) Resizing , weighing, bagging, sealing at Sales yard Marking of Finished goods bags / Balasore Alloys logo sticker at Sales Yard Loading finished goods on Trucks for outbound dispatch
HMY 2
HMY 1
HMY 4
Bunker 2
Slag yard
Bunker 3
HMY: Hot Metal Yard, Bunker feeds raw material to furnace, Blue is raw material movement, Red is hot metal movement, Green is finished goods movement
Furnaces 1 to 5
Slag yard
From Gas cleaning plant (GCP) to waste dump outside the plant
RM to BP: 4 tipper , 1 loader dedicated + 1 tractor BP to Bunker :5 tipper and 1+1 loader, 1 permanent and 1 case by case basis MRP: 2 tipper dedicated + 1 JCP + 1 excavator + 2 tractor Furnace: 5 special tippers dedicated from furnaces to hot metal yard HMY ( hot metal yard ) : 11 Tractors, shifting finished goods (FG) to sales yard GCP( Gas cleaning plant) : 1 Tractor dumping waste to out in the fields
4
Particulars
Detail of movement
No. of equip 1 3 1 11
2 3 4
EXCAVATOR HITACHI 200 OR Anywhere in plant EQUIVALENT 1 NO / ( Volvo 210) PAY LOADER- HM -2021 Z BAR LOADER OR Anywhere in plant EQUIVALENT J C B / 424 BACKHOE LOADER . TRIPPER ( FOR COLD METAL ) :--( GROSS WT 17.000 Mt ) ( ( R/M - 4, SCL - 5, MRP - 2 ). TRIPPER ( FOR HOT METAL ) :-- ( GROSS Wt -17.000 Mt ) ( MODIFIED FOR HOT METAL) TRACTOR HYDRULIC UNLODING SYSTEM.(( F/H -11,MRP - 2,GCP -1,SCL - 1). Anywhere in plant 4 for Raw material / 5 for Briquette plant/ 2 for Material recovery plant 5 for movement of hot metal from furnace to Hot metal yard 11 for finished goods / 2 for metal recovery/ 1 for Gas cleaning plant / 1 for briquitte plant
Per hrs / 19.5 hrs per day / 585 hrs per month Per hrs / 19.5 hrs per day / 585 hrs per month Per Mt / 24 hrs availablity
5
Per Mt / 9 hrs
15
TRACTOR HYDRULIC UNLODING SYSTEM. R/M: Raw Material , SCL: Shakti Cons LtdBriquette plant , MRP: Material recovery plant, F/H: Finsihed goods handling , GCP : Gas cleaning plant
Excavator (1), JCB (1), Loader (3), Tractors (15), Dumpers (16)
IN Plant Logistics ( Cost Benefit - Excavator Volvo -210, Tata Hyva Dumper, Payloader and Tractor )
Please open and see Finance Models for cost & benefits Deploying New Excavator is beneficial in comparison to cost
Labour Contractors 2 : Bijon Biswas and A K Mondal supply total labour to sales yard. Total 9 manual weighing scales worked on by 9 labour groups. 1. Resizing and rebreaking the lumps 37 labors 2. Weighing and packing in 50 kg bags and then in one mt bags- 46 labours 3. Loading the trucks 25 labours 4. One ton bag stiching and sealing- 5 labors
Thank You