CONTENTS
PRELUDE QA PROGRAME FQP ERECTION PROTOCOLS
PRELUDE
Post Bid activities/discussions
Contractual issues Commercial issues Technical issues Quality issues
QA PROGRAME
QA Program To insure technical requirements To identify the responsibilities To look after the activities of
QA PROGRAME
BOI Inspection and Shop manufacturing
MQP compliance.
Model MQPMQP-Hoist.pdf
Issuance of MDCC.
ERECTION PROTOCOLS
Protocols/Records are prepared as per FQP in the following stages of the project execution Material receipt & storage Pre-erection activities Erection activities Pre-commissioning Commissioning and RIOC TO and TOC
MATERIAL RECEIPT AND STORAGE PROTOCOLS Check for transit damage Check for type, make, rating, quantity Checking of MDCC, Challan, MTC etc Storage as specified FQP- Storage.doc MRC
PRE-ERECTION PROTOCOLS
Civil works FQP-civil.xls Checking of inserts Clearance for civil foundation Protocols for handing over of foundations Structural work FQP-str.xls WPS Welder test format Tests for welded joints Shop assembly Sand blasting and painting Alignment checks Erection welding format Protocols.xls
ERECTION PROTOCOLS
Handing over of structures for flooring and casting of machine foundations Checking of layouts Leveling of foundations Erection of equipments Alignment of equipments & Grouting Sample FQP-ME.pdf
ERECTION PROTOCOLS
Electrical works cable tray power and control cables motors transformers HT and LT switchgears cable testing and termination earthing of equipments Sample FQP FQP-EE.pdf
PRE-COMMISSIONING
Equipment healthiness Safety clearance Checking of protection and interlocks Checks during initial running Sample IAC.pdf
Commissioning
Recoding the parameters in prescribed format for initial run RIOC Sample IAC.pdf List of defects observed during initial run
TRIAL OPERATION
After initial running of equipments individually, the total
completion is signed.
PG TEST
Submission of PG test procedure Pre-requisites to be ensured by Employer Pre-requisites to be ensured by Contractor Joint inspection protocol for PGT readiness Capacity tests and Power consumption measurement