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  • Erection of Boiler

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    Sam
    707 tayangan40 halaman
    COLUMN ERECTION in order to have a strong and safe structural footing the columns are to be erected very carefully. Once the COLUMN ERECTION is over up to the full height, the cross beams are placed securely over the columns which supports the main boiler. DRUM erection WORKS to be COMPLETED BEFORE lifting the boiler drum AUXILARY PREPARATION WORKS for drum LIFTING.

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    COLUMN ERECTION in order to have a strong and safe structural footing the columns are to be erected very carefully. Once the COLUMN ERECTION is over up to the full height, the cross beams are placed securely over the columns which supports the main boiler. DRUM erection WORKS to be COMPLETED BEFORE lifting the boiler drum AUXILARY PREPARATION WORKS for drum LIFTING.

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    707 tayangan40 halaman

    Erection of Boiler

    Diunggah oleh

    Sam
    COLUMN ERECTION in order to have a strong and safe structural footing the columns are to be erected very carefully. Once the COLUMN ERECTION is over up to the full height, the cross beams are placed securely over the columns which supports the main boiler. DRUM erection WORKS to be COMPLETED BEFORE lifting the boiler drum AUXILARY PREPARATION WORKS for drum LIFTING.

    Hak Cipta:

    Attribution Non-Commercial (BY-NC)
    Unduh sebagai PPT, PDF, TXT atau baca online dari Scribd
    Tandai sebagai konten tidak pantas
    dari 40

    PRESENTATION ON ERECTION OF BOILER

    KIRAN KUMAR ONI

    BOILER PACKAGES Structures Pressure parts Non pressure parts Ducting Rotating equipment ESP

    Structure for handling of Eco. Coils from Zero mtr. to 43.5 mtrs

    COLUMN ERECTION
    In order to have a strong and safe structural footing the columns are to be erected very carefully. It can not be transported and erected in single piece. Utmost care is taken in the pre-assembly stage to maintain the matching of column end faces & to achieve verticality with in tolerance limits.

    COLUMN ERECTION

    COLUMN ERECTION
    Once the column erection is over up to the full height, the cross beams are placed securely over the columns which supports the main boiler. After that anchor point called ceiling girder on the top of the boiler is constructed on all the sides of the boiler so that load transfer could take place

    In the process of Modulization of Boiler Furnace & Back Pass on the ground S/S Heavy Girder installation (Using Crane) 2 month after Starting S/S

    Heavy Girder Lifting

    S/S Heavy Girder installation (Using Crane) 6 month after starting S/S

    Heavy Girder Installation

    Heavy Girder Installation

    Module Assy on the Ground

    Modulization/Concurrent Erection Method

    Typical Construction Method

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    Sequence of Modulization / Concurrent Installation


    Install Heavy Girder after Panel Erection

    BOILER DRUM ERECTION


    WORKS TO BE COMPLETED BEFORE LIFTING THE BOILER DRUM AUXILARY PREPARATION WORK FOR DRUM LIFTING welding of cat head structure at roof level making ready of winches with anchoring arrangements fixing of main pulleys, auxiliary pulleys &guide pulleys

    TECHNICAL DETAILS DRUM over all length : 24.216m weight (with out internals) : 234MT Elevation (drum center) : 72.508m No.of lifting lungs : 2 (for stage I lifting) : 2 (for stage II lifting) No.of suspension rod U-type : 2 length&width of pulley blocks : 1700&700mm

    BOILER DRUM LIFTING


    Drum is to be lifted in horizontal position

    Initially drum is to be lifted at a height of 68mtrs The level of the drum centre is to be verified by water level to ensure exact elevation of 72.511mtr

    PRESSURE PARTS
    Pressure parts is divided in to two passes Erection of headers and water wall panel One side of water wall require 35 to 40 panels Boiler walls are checked verticality and axially with respect to boiler drum position

    CONSTRUCTIONOF HEADERS

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation


    Install Heavy Girder after Panel Erection

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Assemble RH Final & SH Final Tube Module

    Sequence of Modulization / Concurrent Installation

    Install Jack for Drum

    Sequence of Modulization / Concurrent Installation

    DRUM LIFTING

    Sequence of Modulization / Concurrent Installation

    Install Downcomer pipes (6ea)

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Prepare the Assembling of SH DIV. Module

    Assemble Back Pass Module (Hanger rods, roof panel, LTRH)

    Sequence of Modulization / Concurrent Installation

    Lift the Subassembled SH DIV. Module

    Sequence of Modulization / Concurrent Installation

    Install the Jack for SHP & RHP

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Install the Jack for Back Pass Module Lifting

    Sequence of Modulization / Concurrent Installation

    Install the Wire for Back Pass Module Lifting

    Sequence of Modulization / Concurrent Installation

    1st Lifting of Back Pass Module

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Assemble the Back Pass Wall Panel

    Sequence of Modulization / Concurrent Installation

    SH tube bundle lifting

    Lower panel lifting Assemble Back Pass LTRH Arch lifting

    Sequence of Modulization / Concurrent Installation

    Sequence of Modulization / Concurrent Installation

    Assemble Eco Tube, Eco Header

    Sequence of Modulization / Concurrent Installation

    Back Pass Module Final Lifting

    Sequence of Modulization / Concurrent Installation

    Install the Burner windbox, Low water panel, Hopper panel, Water inlet header, Suction inlet piping.

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