What is Kaizen
Meaning
In Japanese this is pronounced as "kaizen".
"kai" means "change" or "the action to correct".
"zen" means "good".
Kaizen is
a system of continuous improvement in quality, technology, processes, company culture, productivity, safety and leadership.
Kaizen involves
providing the training, materials and supervision that is needed for employees. setting standards and then continually improving those standards.
History
Kaizen was first implemented in several Japanese businesses during the country's recovery after World War II, including Toyota, and has since spread out to businesses throughout the world.
This method became famous by the book of Masaaki Imai Kaizen: The Key to Japan's Competitive Success.
Kaizen at Work :
5S of Kaizen
1.Standardize 2.Sort 3.Straighten 4.Sweep 5.Self-discipline
In business Kaizen encompasses many of the components of Japanese businesses that have been seen as a part of their success.
Quality circles, automation, waste categories, suggestion systems, just-intime delivery, and 5S are all included within the Kaizen system of running a business.
TOYOTA
Headquartered in Japan,
Worlds largest automaker in terms of sales, net worth, revenue, and profits. Toyota employs approximately 316,000 people worldwide.
Toyota is well-known as one of the leaders in using Kaizen. In 1999 at one U.S. plant, 7,000 Toyota employees submitted over 75,000 suggestions, of which 99% were implemented.
Typical Results
1. 40 60% reduction of lead time
2. 3. 4. 10 15% productivity improvement 10 20% reduction in rework Improved communication between functions and departments Clearly defined customer needs throughout the value stream
5.
Conclusion
We take what we learn from each start up or current operation and try to make the next one the best!!!
Presented By:
Tamanna Bohra Priyanka Madia 14 46
Thank You