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General RBS Aplications

Construction Process Specifications and Construction details


Approvals and Certifications

Royal Andina kits

Royal Building System


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1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7.

Company-Policies Products Lines RBS Construction System Properties and Advantages Construction Process Construction Process-Video Institutional Video

General

Royal Andina S.A.


We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field.

Our products are made with Canadian technology and excellent quality.
From our plant in Cartagena we attended the Andina market, Central America and the Caribbean. Our best reference is the testimony of our costumers and our projects since 1997. Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.

Royal Andina Central and South America

PRODUCT LINES

RBS CONSTRUCTION SYSTEM

Window Systems

RBS Construction System


Concrete or empty with metallic structure

Steel of reinforcement Electric Ducts or hydraulics

PVC Panel

The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width or thickness could be less than 100 mm or 64 mm. Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

RBS Construction System


64mm System Basic Module

64mm System

Connector Panel

100mm System Basic Module

Panels

Connector

100 mm System. Versatile and easy to project


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Product properties
Durable Waterproof Ignfuge and self-extinguishable UV protection Aseptic Corrosion resistant (oxide), salinity, chemical and microorganisms Homogeneous quality

Advantages of RBS System


Condominium after hurricane Michelle, built with RBS System, October 2001

Quick On site Assemblyn Acoustic and thermal insulation Resistant to extreme weather condiions Rodent/Pest Resistant Can be designed to handle earthquake and hurricane conditions Finished Adjust to any design Easy to maintain & clean Compatible with others constructions Long-Term Durability: Will not rust, corrode, flake, peel or rot!
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Building Preparations
Walls filled with concrete Walls filled with steel bars

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2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. 2.8. 2.9.

Social Housing Private Housing Education Health Industry and Commerce Camps Hotels Military Installations Other applications

RBS Aplications

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Social Housing

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Social Solutions for the community


The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing:

Worthy High quality Finished Lasting and Comfortable Waterproof and UV protection remains stable over time.

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Advantages
RBS SYSTEM

TRADITIONAL

Finished remains stable over time


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Advantages

La Habana, Cuba

The durability of the materials can be seen when you compare our products with others
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Advantages

RBS SYSTEM

TRADITIONAL

Better finishes
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Advantages

RBS SYSTEM

TRADITIONAL

The System doesnt crack after the construction is settles down


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Housing

24 units of 42 Sqm. 12 years built

Houses, Cartagena, Colombia


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Housing

50 units 65 Sqm.

Social Housing, Curacao


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Housing

120 apartments 45 Sqm. Tirima Project, Venezuela


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Housing

150 units 60 Sqm. House in Venezuela


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Housing

200 units 100 Sqm. area House in Santa Luca,Venezuela


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Housing

300 units 62 Sqm.

House in Isla Margarita, Venezuela


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Housing

80 units 65 Sqm. Engineer houses, Changuinola, Panam


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Housing

56 Sqm. houses

Condominium project, Rep. Dominicana


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Housing

Apartments, La Habana, Cuba


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Housings

Las Lomas, Mxico


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Housing

Condominium project, St. Marteen


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Private Housing

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Housing

House in San Jos, Costa Rica


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Housing

House in San Jos, Costa Rica


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Housing

House in Cajic, Colombia


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Housing

House, Colombia
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Housing

Country house, Rionegro, Colombia


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Housing

La Arena house in Isla Del Rosario, Colombia


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Housing

Summer house, Medelln, Colombia


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Education

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Education
Infrastructure for educational areas

The RBS system adapts to both rural and urban areas temporarily or permanently
Rapid execution Quality of materials Low cost and low maintenance Fixed cost Adapts thermally to regional climates In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.

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Education

School in Buenos Aires (Citibank), Quibd, Colombia


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Education

School in Buenos Aires (Citibank), Quibd, Colombia


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Education

Schools (Citibank), Providencia, Colombia


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Education

El Divino Nio school (Citibank), Marinilla, Colombia


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Education

Pedagogic unit, Cota, Colombia


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Education

UNICEF Emilio Carvajal school, Buenaventura, Colombia


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Education

Ferrostal school , Palonegro, Quindio, Colombia


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Education
Santa Maria Micaela school Adoratrices , Armenia

Hermanitas de la Anunciacin, Calarc

Several projects, Quindo, Colombia


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Education

Plan Padrino school, B/ventura, Colombia


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Education

School Fundacin Pies Descalzos, Bogot, Colombia


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Education

Paujil school, Caquet, Colombia


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Education

OIM Timbiqu rural school, Cauca, Colombia


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Education

OIM Divina Pastora, Cucut, Colombia


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Education

Classroom , Nueva Granada school, Bogot, Colombia


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Education

San Miguel school, La Calera, Colombia


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Education

Los Pinos school, Bogot, Colombia


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Education

Universidad Del Norte, Barranquilla, Colombia


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Education

University classrooms, Mxico


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Education

Schools, Mxico
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Education

Coliseum, USA
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Health

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Advantages of RBS System

The materials used by the RBS system, offer construction free of mold and low maintenance. The thermal and acoustic characteristics of the RBS system provides comfort in any climate regardless of geographical location

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Health

Medical center in Acacias, Meta, Colombia


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Health

Hospital in Baha Solano, Colombia


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Health

Cafesalud Medical center, Bogot, Colombia


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Health

Red Cross, La Tebaida, Colombia


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Health

Administrative offices COACEMED, Mxico


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Health

Computer center COACEMED, Mxico


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Industry and Commerce

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Construction Process
1. Foundation
2. Walls panels

3. Metal or concrete structure

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Construction Process
4. Wall assemble 5. Section hoisted 6. Union between sections

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Proceso Constructivo
Contraflambeos para nivelar los largueros en grandes luces

La frecuencia de los refuerzos se determina segn la zona elica

Largueros

Aspecto muro instalado

Detalle fijacin muros a estructura


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Construction Process
7. Hydraulic Inst. 8. Electric Inst. 9. Cover structure

10. Roofing

11. Finishes

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Industry

Prince Plastics plant, Canad


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Industry

Agricultural Warehouse, USA


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Industry

Biofilm plant 13.000 Sqm, Colombia


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Industry

El Trbol, industrial warehouse, Colombia


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Industry

Lime warehouse, Bogot, Colombia


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Industry

Refisal, Cartagena, Colombia


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Industry

Minipak plant, Colombia


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Industry

Warehouse project
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Industry

Several projects, North America


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Industry

Innovatec offices, Cali, Colombia


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Agriculture Industry

Dairy farms, Canad


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Commerce

Supermarket Olmpica, Colombia


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Commerce

Ford Sales Center, Mxico


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Camps and Accommodations

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RBS CONSTRUCTION SYSTEM


IT DOESNT MATTER WHERE YOU NEED US, WELL BE THERE

We will be there!
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Construction Process
1. FOUNDATION 2. PLATE 3. INSTALLATIONS

4. WALL STRUCTURE

5. WALL ASSEMBLE

6. FRAMES INSTALLATION

Floor and walls assemble systems


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Construction Process
7. HYDRAULIC INST. 8. ELECTRIC INST. 9. COVER STRUCTURE

10. ROOF ASSEMBLE

11. FINISHES

Installations, roofing and finishes


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Camps

Pluspetrol camp, Pisco, Per


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Camps

Trompeteros project, Per


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Camps

Yanacocha, Per
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Camps

Camisea project, Per


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Camps

Airport project, Arequipa, Per


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Camps

Houses in Changuinola, Panam


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Camps

Military camps, Colombia


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Camps

Houses for the Army, Melgar, Colombia


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Camps

Cerrejn, Guajira, Colombia


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Camps

Conconcreto Camps, Medelln, Colombia


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Hotels

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Hotels

Los Delfines Hotel, San Andrs Isla, Colombia


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Hotels

Fiscal Hotel, Cuba


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Hotels

Nitana Hotel, Coveas, Colombia


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Hotels

Morritts Grand Resort, Islas Cayman


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Military Installations

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Military Installations

Administrative office, the Fourth military division, Colombia


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Military Installations

Hangar in Juanchaco, Colombia


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Military Installations

Cotecmar hangar, Colombia


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Military Installations

Gasur control tower, Colombia


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Camps

Military camps, Colombia


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Camps

Army housing, La Macarena, Colombia


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Housing

Fiscal homes, Turbo, Colombia


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Other Applications

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Otther Applications

Prodesa sales center, Colombia


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Other Applications

Carwash, Canad
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Other Applications

Gas stations, Brasil


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Other Applications

Offices, Bogot - Colombia


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Other Applications

Oxicol offices, Cartagena, Colombia


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Other Applications

Construction in flood zone, Panam


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Other Applications

Portable toilet, Colombia


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Other Applications

Portables toilets, Argentina


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Other Applications

Booth Royal Andina Expoconstruccin, Bogot, Colombia


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Other Applications

Church in Bolvar, Colombia


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Other Applications

Refrigerators, Colombia
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Other Applications

Swimming pools, Colombia


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Other Applications

Swimming pools, Colombia


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Other Applications

Several
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3.1. Concrete walls 3.2. Empty walls with metallic structure

RBS Construction Process

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Content
3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 System description 64 mm and 100 mm systems Preliminaries Foundation Plan location Walls assemble Installations Steal reinforcements Wall bracing Frames installation Concrete placement Flooring plates Roof Installation

3.1. Concrete walls

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RBS CONSTRUCTION SYSTEM


Concrete or empty with metallic structure

Steel of reinforcement Electric Ducts or hydraulics

PVC Panel

The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

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64 and 100 mm Systems


64 mm SYSTEM Basic Module

64 mm SYSTEM

Connector Panel

100 mm SYSTEM Basic Module

Panels

Connector

100 mm System

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Preliminaries
The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor.

The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls

Preparation of the ground and installations


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Preliminaries

The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance.

Royal material download to the construction site


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Foundation

Plate detail
RBS WALLS

GUDE GUDE

The foundation must be well level

REINFORCING ANCLAJE DE STEEL BAR VARILLAS

PLATE

FOUNDATION
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Replanteo Muros
DEMARCACION MUROS Imprescindible uso de la cimbra para asegurar la posicin de los muros y la colocacin de las guas.

Placa lista para la colocacin de los paneles de muros

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Ensamble Muros
IDENTIFICACIN PIEZAS

Empresa Proyecto Tipo de Panel Longitud del Panel

Todos los elementos que componen un kit estn marcados y en el plano se especifica su ubicacin.
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Walls assembly

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Ensamble Muros
La verticalidad de las juntas deber revisarse al plomar los muros en uno y otro sentido. Es conveniente contemplar la escuadra de los muros.

0.80

1.0
EJEMPLO DE MAL PLOMADO DE MUROS

0.60
EJEMPLO DE VERTICALIDAD DE ESTRAS ENTRE PANELES Y CONECTORES
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EJEMPLO DEL TRAZO DE ESCUADRA

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Ensamble Muros
Ya completo el armado de los muros se procede a la nivelacin y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros.

VISTA EN PLANTA

VISTA EN ALZADO

MURO ROYAL

MURO ROYAL

ESCUADRA
4 90 3 90 5

LOSA DE PISO

MURO ROYAL

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Hydraulics Installations

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Electric Installations

Installation of switch and outlet boxes


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Steel Reinforcements
Depending of structural design, or rod are used as vertical or horizontal reinforcement.

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Shoring walls
Wood or metal angles are used to shore walls, windows and doors

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Placement of frames
See detail C See detail A

Detail A

See detail B

The andino frame can be placed inside the connector panel or over it. The frames can be placed before or after filling the walls.
Detail C Detail B

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Wall Bracing
Metal funnel to avoid wasting the concrete.

Brace with pump


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Shoring walls
Roof anchors

Cleaning the walls with water


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Mezzanine Plates
Plate system with blocks

Flooring plates for more than two floors

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Mezzanine Plates

Solid Plate

Plate system with Steeldeck


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Roof installation
Placement of the beam anchor
Placement of the ridge beam on the walls axis

Enlarged picture of the RBS beam and roof anchors

Roof anchors
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Roof Installation

Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .

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Roof Installation

Ventilation lid is placed

Place lid Se procede a colocar la tapa de cumbrera caballete

Ridge Installation
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Roof Installation

Roof with clay tile

Roof with andina tile

TILES ALTERNATIVES
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3.2.1. 3.2.2. 3.2.3 3.2.4. 3.2.5. 3.2.6.

Floor assemble system Wall assemble system Frame installation Installations Roof structure Assemble of roof and finishes

3.2. Empty walls with metal structure

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Construction process
1. BASE SUPPORT 2. BASE OR PLATE

3. INSTALLATIONS

Floor assemble system


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Construction Process
4. WALL STRUCTURE

5. WALLS ASSEMBLE

Walls assemble system


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Construction Process

6. FRAMES INSTALLATION

Frames for doors and windows


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Construction Process
7. HYDRAULICS INST.

8. ELECTRIC INST.

Installations
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Construction Process

9. ROOF STRUCTURE

Roof structure
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Construction Process
10. ROOF ASSEMBLE

11. FINISHES

Roof assemble and finishes


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Specifications and detailes of construction

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5.1. Fire resistant (English) 5.2. Fire resistant 5.3. Chemical resistant 5.4. Structural resistance of 64mm 5.5. Acoustic resistance of 100mm 5.6. Balistic testing 5.7. Maintenance technical guide 5.8. Tool list

Approvals and Certifications

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6.1. Housing kits 6.2. Institutional Kits

Royal Andina Kits

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6.1.1. Labrador house - 15 sqm 6.1.2. Montana house - 27sqm 6.1.3. La Ins house - 36 sqm 6.1.4. Paraiso house 39 sqm 6.1.5. La Cabaa house- 42sqm 6.1.6 Verano house - 46 sqm 6.1.7 Caribe house - 52 sqm 6.1.8. La Calera house 60sqm 6.1.9. Lebrija house - 70 sqm 6.1.10 Palmeras house120sqm

6.1. Housing Kits

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Labrador house 15 Sqm

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Labrador house 15 Sqm

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Montana house 27 Sqm

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Montana house 27 Sqm

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La Ins house 36 Sqm

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La Ins house 36 Sqm

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Paraso house 39 Sqm

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Paraso house 39 Sqm

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La Cabaa house 42 Sqm

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Verano house 46 Sqm

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Verano 46 Sqm

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Caribe house 52 Sqm

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Caribe house 52 Sqm

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La Cabaa 42 Sqm

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La Calera house 60 Sqm

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La Calera house 60 Sqm

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Lebrija 70 Sqm

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Lebrija house 70 Sqm

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Palmeras house 120 Sqm

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Palmeras house 120 Sqm

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6.2.1. Lodging of - 81 Sqm 6.2.2. Service module of 36 Sqm 6.2.3. Administration module of 48 Sqm 6.2.4. Large classroom of 48 Sqm 6.2.5. Bathroom set of 24 Sqm 6.2.6 Classroom module 2 of 74 Sqm 6.2.7 Classroom module 3 of 110 Sqm 6.2.8. Educational classroom module 4 + Set Bathrooms 6.2.9. Mdulo Educativo 6 Aulas+Bat. Baos

6.2. Institutionals Kits

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Lodging of 81 Sqm

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Lodging of 81 Sqm

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Service module of 36 Sqm

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Service module of 36 Sqm

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Administration module of 48 Sqm

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Administration module of 48 Sqm

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Large classroom of 48 Sqm

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Large classroom of 48 Sqm

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Bathrooms set of 24 Sqm

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Bathrooms set of 24 Sqm

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Classroom module 2 of 74 Sqm

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Classroom module 2 of 74 Sqm

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Classroom module 3 of 110 Sqm

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Classroom module 3 of 110 Sqm

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Mdulo Educativo 4 Aulas+Batera Baos

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Mdulo Educativo 6 Aulas+Batera Baos

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