Operasi Permesinan
Turning
N = rotational speed, rev/min v = cutting speed, m/min D0 = original diameter, mm Df = final diameter, mm d = depth of cut f = feed, mm/rev fr = feed rate, mm/min Tm = time of actual machining, min L = length, mm MRR = material removal rate mm3/min
f
0
Nf
L
D D
0
2d
Tm
MRR vfd
r
Operasi Permesinan
Operasi Permesinan
Mesin Lathe
Operasi Permesinan
(a) mounting the work between centers using a dog (b) three-jaw chuck (c) collet (d)face plate for non cylindrical workparts
Operasi Permesinan 5
(1) feed stock to stop (2) turn main diameter (3) form second diameter and spotface (4) drill
(5) chamfer (6) cutoff
Operasi Permesinan 6
Drilling
N = spindle speed, rev/min v = cutting speed, mm/min D = drill diameter, mm f = feed, mm/rev Fr = feed rate, mm/min Tm = machining time, min T = work thickness, mm A = approach allowance MRR = material rate of return
v N D
A 0.5D tan(90 ) 2
MRR
Tm
Tm
Nf
tA
Operasi Permesinan
(a) reaming (b) tapping (c) counter boring (d) countersinking (e) center drilling (f) spot facing
Operasi Permesinan 8
Mesin Drilling
Milling
Operasi Permesinan
10
Horizontal Mill
Types of horizontal boring mill (a) boring bar is fed into a rotating workpart (b) work is fed past a rotating boring bar
Operasi Permesinan
11
Milling
Types of milling operation: (a) peripheral or plain milling (b) face milling
Operasi Permesinan 13
Peripheral Milling
(a) slab milling (b) slotting (c) side milling (d) straddle milling
Operasi Permesinan
14
Face Milling
(a) conventional face milling (b) partial face milling (c) end milling (d) profile milling (e) pocket milling (f) surface contouring
Operasi Permesinan
16
N nt f
MRR wd L A
A d (D d )
Nt = number of teeth
Operasi Permesinan 17
Machining Centers
Automated machine tool capable of performing multiple machining operation under CNC control, having features:
Automatic tool-changing Pallet shuttles Automatic workpart positioning
Operasi Permesinan
20
Turning Centers
Operasi Permesinan
21
(1) turn second diameter (2) mill flat with part in programmed angular position (3) drill hole (4) cutoff
Operasi Permesinan 22
Operasi Permesinan
24
Mesin Shaper
Operasi Permesinan
25
Mesin Planer
Operasi Permesinan
26
Sawing
Operasi Permesinan
29