Temperature Approach
SCOPE OF PRESENTATION
Fouling in Heat Exchanger Pressure Drop Design consideration Fluid Allocation Calculation of Shell and Tube Heat
exchanger
PRESSURE DROP
Pressure drop in Heat Exchanger is made up of three losses
Frictional loss due to flow
Loss due to changes in direction Losses due to sudden expansion or
contraction
DESIGN CONSIDERATION
Number of shells Tube selection
Type Length Diameter
Type of Head
Stationary
Rear
Tube Layouts
PITCH LAYOUT
60
BAFFLES
Two types of baffles are used in shell and
Transverse Baffles
Longitudinal Baffles
TUBES
Number of Tubes:
velocity is 0.9 to 2.4 m/sec and shell side velocity is 0.6 to 1.5 m/sec
Lower velocity limits corresponds to limiting
Almost all cases we have even number of tube side passes owing to factors of stress etc mechanical design for odd passes is difficult Large number of tubes increase fluid velocity, heat transfer coefficient and minimize fouling. However this leads to increase in pressure drop and need for more pumping
FLUID ALLOCATION
Tube side is preferred under these
circumstances
Fluid
which are prone to foul Corrosive fluids Toxic fluids to increase containment Stream with low flow rates to obtain increase velocities and turbulence High pressure streams
Material of construction
Non-Corrosive service
Material Typical service Aluminium and T < -100 0C austenic chromiumnickel steel Carbon steel -100 < T < 0 0C Refractorylined steel 0 < T < 500 0C
Corrosive Service
Material
Carbon Steel
Typical service
Mildly corrosive fluids
Ferritic chromium steel Tubes for moderately corrosive service Aluminium Mildly corrosive fluids High nickel-chromium- Resistant to mineral molybdenum alloys acids
Shell Side Equivalent Diameter De = Wetted Perimeter 4 x free Area For square pitch De = 4 (PT2 do2/4) do For triangular pitch De = 4 (0.43 PT2 do2/8) do/2
P = 4.f L u2 2d f = 0.079 Re-0.25 f = 0.046 Re-0.2 Shell Side P = f Gs2 Ds L 2 x 106 de B S f = 1.87 Re-0.2
Where,
Gs = shell side mass velocity Ds = shell diameter de = equivalent diameter L = tube length S = baffle spacing
Bundle Diameter Db = do (N/k)1/n Db = bundle diameter N =total no. of tubes do = Outside diameter of tube
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