Type of Projects

i) Milk Chilling plants: It involves collection of milk from the villages, chilling the milk to 3-4 degree Celsius and transporting to the main dairy for further processing and manufacture of products; ii). Market Milk Plants: It involves procurement of milk from the villages, chilling, pasteurization, homogenization, packing of milk of various brands (whole, standard, toned and double toned milk) and supplying them to the consumers. The surplus fat is converted into ghee or table butter or sold as cream to bakeries; iii). Composite Milk Processing Plants : The project involves the collection of milk and processing into market milk and products like milk powder, cheese, butter, ghee, etc.;

Essential Parts of Milk Processing Plants

i) Raw Milk Receiption Dock (RMRD) - consisting of can conveyor, can washer, weighting balance, dump tank etc. ii) Processing Hall - cream separator, chiller, homogenizer, pasteuriser and other related machinery are installed iii) Storage area- for milk storage tanks iv) Products manufacturing area -depends upon the type of products and the quantity of milk handled, the required equipment needs to be installed. v) Packing area -for packing of liquid milk and other products. vi) Cold storage -for keeping the milk and milk products before sending to market. vii) Quality Control Laboratory -for testing the quality of milk and milk products. viii) Utilities area -for installing boiler, generator set, water treatment plant, maintenance and store area for spares ix) Waste water treatment plant area -for treating the dairy effluents before releasing to the fields. x) Quarters and office area -for all the essential staff xi) Vehicle parking area -both for the milk procurement and distribution vehicles. xii) Input supply area - for providing veterinary service, supply of feed, fodder seeds, etc.

Capital Costs
CAPITAL COST OF THE PROJECT for 10kilo litres plant Sr. No. Particulars Specification Quantity 1 2 3 4 A) LAND AND SITE DEVELOPMENT i) Land (including registration charges) ii) Development charges brick wall iii) Gates Steel 2 iv) Land leveling and roads WBM vi) Water Supply (borewell, tank, pump) Total 4.81 B) CIVIL WORKS i) Dairy plant building RCC ACC 1000 sq.ft. 200/sq.ft. 2 ii) E T Tanks --iii) Condenser tank -iv) Superviser quarters ACC v) Workers quarters ACC Total 14.52 C) PLANT AND MACHINERY i) Can conveying and washing system ii) Weigh scale 500 kg 2 Unit Cost (Rs) Total Cost (Rs. In lakhs) 5 6 -424 RM 15000 each --2 acres 165/RM 0.3 LS -78000/acre 0.7 0.5 LS 1.56

1.75

3000 sq.ft LS -450 sq.ft. 600 sq.ft.

300/sq.ft. 0.75 LS 250/sq.ft. 180/sq.ft.

0.57 1.12 1.08

-1,18,000

-2.36

LS

1.23

Capital costs
iii) iv) v) vi) vii) viii) ix) x) xi) Dump tank accessories Detergent tank Milk chiller Cream Separator Milk pasteuriser Storage tanks S S tanks Packaging machine accessories Ghee boiler & and 1000 lts -3000-5000lph 2000-5000 lph 5000 lph 10,000 lts 300 lts 2500 pph 500 kg 1 1 1 1 1 2 1 1 1 59,000 LS LS LS LS 3,19,000 75,500 3,13,500 1,76,000 0.59 0.31 0.97 5.7 7.82 6.38 0.76 3.14 1.76

xii)
xiii) xiv) xv) xvi) xvii) xviii) xix)

Ghee storage tank

Boiler & accessories D.G. set Refrigeration equipment Electrical panels & cables Pumps S S pipes & fittings Erection & commissioning Total

1000 lts
300 kg/h 62.5KVA ------

1
1 1 -1 set 4 ---

99,000
LS LS LS LS 30,000 LS LS

0.99
5.46 3.00 15.21 3.02 1.20 2.00 2.50 64.38

Capital costs
D) i) ii) iii) iv) v) vi) vii) viii) ix) x) MISC. FIXED ASSETS Furniture Computer Fire fighting equipment Collection equipment Work table Milk cans Crate conveying system & trolleys Lab equipment Effluent treatment plant Water softener Total centre -Pentium -Centrifuge, butyr.20 -40 lts (plastic) ---------500 ----LS LS LS 3000/centre LS 600 LS LS LS LS 0.50 0.50 0.10 0.60 0.28 3.00 0.52 2.50 3.25 0.20 12.45

E)
i) ii)

VEHICLES
Jeep Mahindra Scooter Bajaj Total 1 1 3,25,000 25,000 3.25 0.25 3.50

Capital costs
F) i) ii) DEPOSITS State electricity board Telephone Total PRELIMINARY PREOPERATIVE EXPENSES i) ii) iii) iv) & ----LS LS 0.35 0.25 0.60

Incorporation of company Project preparation Market survey Establishment ( Salary & wages )

0.20 0.25 0.30 4.73

v)
vi) vii) viii)

Travelling
Consultancy Administrative expenses Interest construction Total during

0.3
1.00 1.00 2.50 9.38

H)

CONTINGENCY ( @ 5% of cost of buildings, plant & machinery and misc. fixed assets ) 4.57

I)

MARGIN MONEY FOR WORKING CAPITAL ( 25% of first year's requirement - statement 2) 2.37

J)

GRAND TOTAL A+B+C+D+E+F+G+H )

116.58