III.

Perencanaan Roda Gigi

Data teknik perencanaan:
Diameter roda gigi, d = 0.05 m = 50.00 mm
Jarak antar poros, a = (d1+d2)/2 mm = 50.00 mm
Modul, m = 2.50
Sudut tekan, a = 20.00 (
o
)
Jumlah gigi, z = d/m = 20.00 gigi
Jarak bagi lingkar/kisar, t t = pi.d/z = 7.85 mm
Kelonggaran puncak, ck = 0,25.m = 0.63
Tinggi gigi, H = 2m+ck = 5.63 mm
Tebal gigi, tg = t/2 = 3.93 mm
Tingg kepala, hk = m = 2.50 mm
Tinggi kaki, hf = 1,25.m = 3.13 mm
Putaran poros, n
1
= 35.00 rpm
Lebar Gigi, b=(6-10)m b = 15.00 mm * 6.00
Diameter luar roda gigi, Dl = 78.00 mm
Diameter dalam roda gigi, Dd = 43.75
1. Daya rencana, Pd
Hp = #REF! fc = 1.20
Watt = #REF! P = #REF! Hp
kW = #REF! n = 35.00 rpm
2. Kecepatan keliling,
v = 0.09 m/dt
3. Gaya tangensial,
Ft = #REF! kg
4. Gaya tekan normal,
Fn = #REF! kg
5. Tegangan lentur,

b
= #REF!
kg/mm
2
b = lebar gigi (6-10)m = 15.00 mm
Y = faktor bentuk gigi = 0.32 lihat tabel 6.5 -->
6. Faktor dinamis. v = 0.09 m/dt
f
v
= 0.970
P f P
c d
. =
1000 . 60
. . n D
v
t
=
v
P . 102
F
d
t
=
b
t
n
cos
F
F
o
=
Y . m . b
F
t
b
= o
v
f
v
+
=
3
3
untuk kecepatan rendah, tabel 6.6 ,hal240
7. Tegangan lentur ijin,
Ft = #REF! kg

b ijin
= #REF!
kg/mm
2
8. Bahan Rodagigi dari bahan S40C, = 55.00 kg/mm
2
dg faktor keamanan, vf v = 6.00 dan kekerasan permukaan,Hb =
Tegangan lentur ijin bahan,
b ijin
= 9.17
kg/mm
2
Jadi tegangan lentur yang terjadi = #REF! #REF! tegangan lentur ijin, sehingga
#REF!
9. Bahan poros dari S30C dengan kekuatan tarik, st = 48 kg/mm
2
Sf1 = 7.00 Sf2 = 2.00

t ijin
= 3.43
kg/mm
2
sudut
10. Torsi pada poros, T
1
=9,74x 10
5
x (N/n) kgmm 15
N = #REF! kW 30
T
1
= #REF! kgmm 45
#REF! kgm 60
11. Diameter poros, d
s1
=(5,1/
t ijin
) .K
t
. C
b.
T
1
)
1/3
75
d
s1
= #REF! #REF! mm 90
K
t
= 1.50 d naf = 100.00 mm
C
b
= 1.00
Jarak tambahan kiri kanan
11. Defleksi poros, Panjang pisau total =
u = #REF! Modulus geser, G
12. Gaya per satuan luas, F
h
= K
h
. D. (2.Z
2
/Z
1
+Z
2
)
K
h
= 0.053 faktor tegangan kontak, hal 243
baja dengan kekerasan 200 Hb
kg/mm (tabel 6.8 hal 243)
Jadi Fh = 2.65 kg/mm
13. Lebar gigi, b = F
t
/F
h
Ft = #REF! kg
b = #REF! mm--------> #REF!
b/m = #REF!
14. Beban lentur ijin, Ft/b = #REF!
15. Berat roda gigi,
gigi
= 7.80
kg/dm
3
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
v
t
bijin
f . Y . m . b
F
= o
|
|
.
|

\
|
=
4
s
d . G
L . T
. 584 u
W = #REF! kg Jadi beratnya adalah
V. PERHITUNGAN POROS
Ft =
Mc= #REF! Fr = Ft.tan20 =
Fn = Ft/cos 20 =
1. a. Poros Pisau vertikal
(F
rgv
.+Wrg) 85 + (Wp+Fc).(85+440) R
bv
.(440+440+85) - F
pv
.90 = 0
(1064,18+34,44).85 + (207,55+809,17)525 R
bv
.965 476,96.90 = 0
Rbv = #REF! 965 = #REF! kg
Rav = #REF! kg = #REF! kg
b. Poros horisontal
-Fph. 90 Frgh.85 - R
bh
.(85+440+440) = 0 Mc=
-98,77.90 + 387,33.85 Rbh.965 = 0
horisontal Rbh = #REF! kg
Rah = #REF! kg
Gaya gabungan ------> Ra = #REF! kg Vol dari CAD =
Rb = #REF! kg

gigi =
= jml pisau =
Menghitung momen maksimum vertikal
Mc= MCv = 0 kgmm = 0.00 kgm
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
90

85

440

Fph

440

Rah
Frgh
B

A

Rbh
E
D
C
90 85 440
Fpv
440
Rav
Frgv
Wc
B A
Rbv
Wrg
Fc
D
C
E

t
. b . D .
4
W
2
=
Ma=Fpv.90 Mav = #REF! kgmm = #REF! kgm
Md=Rav.85-Fpv.90 MD v = #REF! kgmm = #REF! kgm
Me=Rbv.440 Mev = #REF! kgmm = #REF! kgm
Menghitung momen maksimum horisontal
MC = 0 kgmm = 0 kgm
MA = #REF! kgmm = #REF! kgm
Md= Rah.85-Fph .90 MD = #REF! kgmm = #REF! kgm
Me=Rbh.440 ME = #REF! kgmm = #REF! kgm
Jadi momen gabungan horisontal adalah:
MD = #REF! kgmm = #REF! kgm
ME = #REF! kgmm = #REF! kgm
Menghitung diameter poros Teg bahan St.42 = 48.00 kg/mm
2
vf = 6.00
Teg ijn = 8.00 kg/mm
2
Teg. Lentur = Mb/Wb
d = #REF! mm = #REF! mm
2. Menentukan Pasak :
Diameter poros, d = #REF! mm
Torsi (momen puntir) Mp = #REF! Nmm dari puli
= #REF! kgmm
= #REF! Nmm dari roda gigi
Daya rencana, Pd = #REF! kW
Bahan pasak diambil, dari S35C = #REF! kg/mm
2
= #REF! N/mm
2
Faktor keamanan dipilih, v = 6.00
Tegangan Tarik Ijin, ot = #REF! N/mm
2
=
Berdasarkan tabel pasak diperoleh data pasak sebagai berikut:
b = #REF! mm
h = #REF! mm
t1 = #REF! mm
t2 = #REF! mm
L = 100.0 mm
Tegangan geser ijin, adalah 0,5 Teg. Tarik ijin, Jadi.
tg = #REF! N/mm
2
Gaya Tangaensial yang terjadi pada pasak, Ftp = Mp.2/Ds
Ftp = #REF! N
Tegangan geser yang ditimbulkan, Tg= Ftp/(b*L)
Tg = #REF! N/mm
2
Karena Teg. geser yang terjadi lebih #REF! dari tegangan bahan maka
#REF!
Tekanan permukaan yang terjadi pada pasak adalah:
Pa = F/(l* t1 atau t2) Pa = #REF! N/mm
2
Jadi, Pa lebih #REF! sehingga pasak #REF!
3. Menghitung Bantalan:
Nomor seri = 3,314.00
Diameter Luar, d = 70.00 mm
D = 150.00 mm
b = 63.50 mm
C = 163,000.00 kN = 16,615.70 kg
Co = 125,000.00 kN = 12,742.10 kg
N2 = 35.00 rpm
= X V Fr + Y Fa = #REF! kg X = 1
= #REF! N V = 1
Fn= = 0.98 #REF! kg
- kg
Faktor umur
Fh = F
n
. = #REF!
Umur nominal bantalan:
500.Fh
3
jam = #REF! jam t = 16
= #REF! hari
= #REF! tahun
515 545.00
257.50 - 272.50
Fr =
Fa =
3
1
2
N
33,3
(

Fe
C
Keliling lingkaran = 157.08
= 20.00 gigi, bagian
= 18.00 derajat
=
=
lihat tabel 6.5 -->
Tabel 6.5 Faktor bentuk gigi
b
t
n
cos
F
F
o
=
v
f
v
+
=
3
3
untuk kecepatan rendah, tabel 6.6 ,hal240 jml gigi Y
10 0.201
11 0.226
12 0.245
13 0.261
14 0.276
dan kekerasan permukaan,Hb = 15 0.289
187 16 0.295
17 0.302
tegangan lentur ijin, sehingga 18 0.308
19 0.314
20 0.320
21 0.327
rad sin cos tan 23 0.333
0.26 0.26 0.97 0.27 25 0.339
0.52 0.50 0.87 0.58 27 0.349
0.79 0.71 0.71 1.00 30 0.358
1.05 0.87 0.50 1.73 34 0.371
1.31 0.97 0.26 3.73 38 0.383
1.57 1.00 0.00 0.00 43 0.396
50 0.408
60 0.421
Jarak tambahan kiri kanan 175 mm 75 0.434
Panjang pisau total = #REF! mm 100 0.446
#REF! mm 150 0.459
= 8,300 kg/mm
2
300 0.471
27717915
216.199737
3,401,479
mm
3
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
W = 26.5 kg
o = 20 derajat
| = 11.7 derajat
L1 = 90 mm 175 L1+L2
L2 = 85 mm 525 L2+L3
L3 = 440 mm 615 L1+L2+L3
L4 = 440 mm 965 L2+L3+L4
Frgv = #REF! kg 1055 L total
Frgh = #REF! kg
Frg = #REF! kg
Wrg = #REF! kg
Fp = #REF! kg
Fpv = #REF! kg
Fph = #REF! kg
Wc = #REF! kg
Fc = #REF! kg
Fch = #REF! kg
Fcv = #REF! kg
Vol dari CAD = 1,108,715 mm
7.8
kg/dm
3
#REF! buah
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
Tabel ukuran pasak
diameter b h t1 t2 L
6 2 2 1.2 1 20
8 3 3 1.8 1.4 36
10 4 4 2.5 1.8 45
12 5 5 3 2.3 56
17 6 6 3.5 2.8 70
20 7 7 4 3 80
22 8 7 4 3.3 90
30 10 8 5 3.3 110
38 12 8 5 3.3 140
44 14 9 5.5 3.8 160
50 15 10 5 5.5 180
55 16 10 6 4.3 190
58 18 11 7 4.4 200
65 20 12 7.5 4.9 220
75 22 14 9 5.4 250
80 24 16 8 8 280
85 25 14 9 5.4 280
95 28 16 10 6.4 320
110 32 18 11 7.4 360
jam/hari
III. Perencanaan Roda Gigi
Data teknik perencanaan:
Putaran pinion n1 = 67.50 rpm I =
Putaran rodagigi n2 = 30.00 rpm
Diameter roda gigi pinion d = 0.050 m = 50.00
Diameter roda gigi D = 0.113 m = 112.50
Jarak antar poros, a = (d1+d2)/2 mm = 81.25
Modul, m = 2.50
Sudut tekan, a = 20.00 (
o
)
Jumlah gigi, z = d/m = 20.00
Z = n1 x z1/n2 = 45.00
Jarak bagi lingkar/kisar, t t = pi.d/z = 7.85
Kelonggaran puncak, ck = 0,25.m = 0.63
Tinggi gigi, H = 2m+ck = 5.63
Tebal gigi, tg = t/2 = 3.93
Tingg kepala, hk = m = 2.50
Tinggi kaki, hf = 1,25.m = 3.13
Putaran poros, n
1
= 67.50 rpm
Lebar Gigi, b=(6-10)m b = 10.00 mm * 4.00
Diameter luar roda gigi, pinion d2 = 55.63 mm
Diameter dalam roda gigi,pinion d1 = 44.38 mm = 11.25
Diameter luar roda gigi, D2 = 118.13 mm
Diameter dalam roda gigi, D1 = 106.88 mm =
11.25
1. Daya rencana, Pd
Hp = #REF! fc = 1.20
Watt = #REF! P = #REF!
kW = #REF! n = 67.50
P f P
c d
. =
2. Kecepatan keliling,
v = 0.18 m/dt
3. Gaya tangensial,
Ft = #REF! kg
4. Gaya tekan normal,
Fn = #REF! kg
5. Tegangan lentur,

b
= #REF!
kg/mm
2
b = lebar gigi (6-10)m = 15.00
Y = faktor bentuk gigi = 0.32
6. Faktor dinamis. v = 0.18 m/dt
f
v
= 0.944
untuk kecepatan rendah, tabel 6.6 ,hal240
7. Tegangan lentur ijin,
Ft = #REF! kg

b ijin
= #REF!
kg/mm
2
8. Bahan Rodagigi dari bahan S40C, = 55.00 kg/mm
2
dg faktor keamanan, vf v = 6.00 dan kekerasan permukaan,Hb =
Tegangan lentur ijin bahan,
b ijin
= 9.17
kg/mm
2
Jadi tegangan lentur yang terjadi = #REF! #REF! tegangan lentur ijin, sehingga
#REF!
9. Bahan poros dari S30C dengan kekuatan tarik, st = 48 kg/mm
2
Sf1 = 7.00 Sf2 = 2.00

t ijin
= 3.43
kg/mm
2
10. Torsi pada poros, T
1
=9,74x 10
5
x (N/n) kgmm
N = #REF! kW
T
1
= #REF! kgmm
#REF! kgm
11. Diameter poros, d
s1
=(5,1/
t ijin
) .K
t
. C
b.
T
1
)
1/3
d
s1
= #REF! #REF! mm
K
t
= 1.50 d naf = 100.00
v
t
bijin
f . Y . m . b
F
= o
1000 . 60
. . n D
v
t
=
v
P . 102
F
d
t
=
b
t
n
cos
F
F
o
=
Y . m . b
F
t
b
= o
v
f
v
+
=
3
3
C
b
= 1.00
Jarak tambahan kiri kanan
11. Defleksi poros, Panjang pisau total =
u = #REF! Modulus geser, G
12. Gaya per satuan luas, F
h
= K
h
. D. (2.Z
2
/Z
1
+Z
2
)
K
h
= 0.053 faktor tegangan kontak, hal 243
baja dengan kekerasan 200 Hb
kg/mm (tabel 6.8 hal 243)
Jadi Fh = 2.65 kg/mm
13. Lebar gigi, b = F
t
/F
h
Ft = #REF! kg
b = #REF! mm-------->
b/m = #REF!
14. Beban lentur ijin, Ft/b = #REF!
15. Berat roda gigi,
gigi
= 7.80
kg/dm
3
W = #REF! kg Jadi beratnya adalah
V. PERHITUNGAN POROS
Ft =
Mc= #REF! Fr =
Fn =
1. a. Poros Pisau vertikal
(F
rgv
.+Wrg) 85 + (Wp+Fc).(85+440) R
bv
.(440+440+85) - F
pv
.90 = 0
(1064,18+34,44).85 + (207,55+809,17)525 R
bv
.965 476,96.90 = 0
Rbv = #REF! 965 = #REF!
Rav = #REF! kg = #REF!
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
90 85 440
Fpv
440
Rav
Frgv
Wc
B A
Rbv
Wrg
Fc
D
C
E

t
. b . D .
4
W
2
=
|
|
.
|

\
|
=
4
s
d . G
L . T
. 584 u
b. Poros horisontal
-Fph. 90 Frgh.85 - R
bh
.(85+440+440) = 0 Mc=
-98,77.90 + 387,33.85 Rbh.965 = 0
horisontal Rbh = #REF! kg
Rah = #REF! kg
Gaya gabungan ------> Ra = #REF! kg
Rb = #REF! kg
=
Menghitung momen maksimum vertikal
Mc= MCv = 0 kgmm = 0.00
Ma=Fpv.90 Mav = #REF! kgmm = #REF!
Md=Rav.85-Fpv.90 MD v = #REF! kgmm = #REF!
Me=Rbv.440 Mev = #REF! kgmm = #REF!
Menghitung momen maksimum horisontal
MC = 0 kgmm = 0
MA = #REF! kgmm = #REF!
Md= Rah.85-Fph .90 MD = #REF! kgmm = #REF!
Me=Rbh.440 ME = #REF! kgmm = #REF!
Jadi momen gabungan horisontal adalah:
MD = #REF! kgmm = #REF!
ME = #REF! kgmm = #REF!
Menghitung diameter poros Teg bahan St.42 = 48.00
vf = 6.00
Teg ijn = 8.00
Teg. Lentur = Mb/Wb
d = #REF! mm = #REF!
2. Menentukan Pasak :
90

85

440

Fph

440

Rah
Frgh
B

A

Rbh
E
D
C
Diameter poros, d = #REF! mm
Torsi (momen puntir) Mp = #REF! Nmm dari puli
= #REF! kgmm
= #REF! Nmm dari roda gigi
Daya rencana, Pd = #REF! kW
Bahan pasak diambil, dari S35C = #REF! kg/mm
2
= #REF! N/mm
2
Faktor keamanan dipilih, v = 6.00
Tegangan Tarik Ijin, ot = #REF! N/mm
2
=
Berdasarkan tabel pasak diperoleh data pasak sebagai berikut:
b = #REF! mm
h = #REF! mm
t1 = #REF! mm
t2 = #REF! mm
L = 100.0 mm
Tegangan geser ijin, adalah 0,5 Teg. Tarik ijin, Jadi.
tg = #REF! N/mm
2
Gaya Tangaensial yang terjadi pada pasak, Ftp = Mp.2/Ds
Ftp = #REF! N
Tegangan geser yang ditimbulkan, Tg= Ftp/(b*L)
Tg = #REF! N/mm
2
Karena Teg. geser yang terjadi lebih #REF! dari tegangan bahan maka
#REF!
Tekanan permukaan yang terjadi pada pasak adalah:
Pa = F/(l* t1 atau t2) Pa = #REF! N/mm
2
Jadi, Pa lebih #REF! sehingga pasak #REF!
3. Menghitung Bantalan:
Nomor seri = 3,314.00
Diameter Luar, d = 70.00 mm
D = 150.00 mm
b = 63.50 mm
C = 163,000.00 kN = 16,615.70
Co = 125,000.00 kN = 12,742.10
N2 = 60.00 rpm
= X V Fr + Y Fa = 798.57 kg X =
= 7,834.00 N V =
Fn= = 0.82 798.57
-
Faktor umur
Fh = F
n
. = 17.10
Umur nominal bantalan:
Lh=500.Fh
3
Lh = 2,499,625.30 jam t =
= 156,226.58 hari
= 428.02 tahun
515 545.00
257.50 - 272.50
Fr =
Fa =
3
1
2
N
33,3
(

Fe
C
2.25 = 67.50
57.7
2.3 2.3 2.25 2
1 50.0 25.0 2.0 25.0 rpm
2.25 67.5 2 115.0 57.5 4.5 50.0 0.5
3 264.5 132.3 10.1 100.0
mm 4 608.4 304.2 22.8 200.0
mm 2 56.25 mm 5 1,399.2 699.6 51.3 400.0
6 3,218.2 1,609.1 115.3 800.0
mm 81.25 259.5 ######
berdasarkan tabael
gigi
gigi
mm
mm
mm
mm Keliling lingkaran = 157.08
mm = 20.00 gigi, bagian
= 18.00 derajat
=
=
Hp
rpm
mm
lihat tabel 6.5 -->
Tabel 6.5 Faktor bentuk gigi
untuk kecepatan rendah, tabel 6.6 ,hal240 jml gigi Y
10 0.201
11 0.226
12 0.245
13 0.261
14 0.276
dan kekerasan permukaan,Hb = 15 0.289
187 16 0.295
17 0.302
tegangan lentur ijin, sehingga 18 0.308
19 0.314
20 0.320
21 0.327
sudut rad sin cos tan 23 0.333
15 0.26 0.26 0.97 0.27 25 0.339
30 0.52 0.50 0.87 0.58 27 0.349
45 0.79 0.71 0.71 1.00 30 0.358
60 1.05 0.87 0.50 1.73 34 0.371
75 1.31 0.97 0.26 3.73 38 0.383
90 1.57 1.00 0.00 0.00 43 0.396
mm 50 0.408
b
t
n
cos
F
F
o
=
v
f
v
+
=
3
3
60 0.421
Jarak tambahan kiri kanan 175 mm 75 0.434
Panjang pisau total = #REF! mm 100 0.446
#REF! mm 150 0.459
Modulus geser, G = 8,300 kg/mm
2
300 0.471
faktor tegangan kontak, hal 243 27717915
baja dengan kekerasan 200 Hb 216.199737
(tabel 6.8 hal 243)
#REF!
3,401,479
mm
3
Jadi beratnya adalah W = 26.5 kg
o = 20 derajat
| = 11.7 derajat
L1 = 90 mm 175 L1+L2
L2 = 85 mm 525 L2+L3
L3 = 440 mm 615 L1+L2+L3
L4 = 440 mm 965 L2+L3+L4
Frgv = #REF! kg 1055 L total
Ft.tan20 = Frgh = #REF! kg
Ft/cos 20 = Frg = #REF! kg
Wrg = #REF! kg
Fp = #REF! kg
Fpv = #REF! kg
Fph = #REF! kg
Wc = #REF! kg
kg Fc = #REF! kg
kg Fch = #REF! kg
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
Fcv = #REF! kg
Vol dari CAD = 1,108,715 mm

gigi =
7.8
kg/dm
3
jml pisau = #REF! buah
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm
kg/mm
2
kg/mm
2
mm
Tabel ukuran pasak
diameter b h t1 t2 L
6 2 2 1.2 1 20
8 3 3 1.8 1.4 36
10 4 4 2.5 1.8 45
12 5 5 3 2.3 56
17 6 6 3.5 2.8 70
20 7 7 4 3 80
22 8 7 4 3.3 90
30 10 8 5 3.3 110
38 12 8 5 3.3 140
44 14 9 5.5 3.8 160
50 15 10 5 5.5 180
55 16 10 6 4.3 190
58 18 11 7 4.4 200
65 20 12 7.5 4.9 220
75 22 14 9 5.4 250
80 24 16 8 8 280
85 25 14 9 5.4 280
95 28 16 10 6.4 320
110 32 18 11 7.4 360
dari tegangan bahan maka
kg
kg
1
1
kg
kg
16 jam/hari
III. Perencanaan Roda Gigi
Data teknik perencanaan:
Putaran pinion n1 = 67.50 rpm
Putaran rodagigi n2 = 30.00 rpm
Diameter roda gigi pinion d = 0.050 m =
Diameter roda gigi D = 0.113 m =
Jarak antar poros, a = (d1+d2)/2 mm =
Modul, m = 5.00
Sudut tekan, a = 20.00 (
o
)
Jumlah gigi, z = d/m =
Z = n1 x z1/n2 =
Jarak bagi lingkar/kisar, t t = pi.d/z =
Kelonggaran puncak, ck = 0,25.m =
Tinggi gigi, H = 2m+ck =
Tebal gigi, tg = t/2 =
Tingg kepala, hk = m =
Tinggi kaki, hf = 1,25.m =
Putaran poros, n
1
= 67.50 rpm
Lebar Gigi, b=(6-10)m b = 20.00 mm *
Diameter luar roda gigi, pinion d2 = 61.25 mm
Diameter dalam roda gigi,pinion d1 = 38.75 mm =
Diameter luar roda gigi, D2 = 123.75 mm
Diameter dalam roda gigi, D1 = 101.25 mm =
1. Daya rencana, Pd
Hp = #REF! fc =
Watt = #REF! P =
kW = #REF! n =
P f P
c d
. =
2. Kecepatan keliling,
v = 0.18 m/dt
3. Gaya tangensial,
Ft = #REF! kg
4. Gaya tekan normal,
Fn = #REF! kg
5. Tegangan lentur,

b
= #REF!
kg/mm
2
b = lebar gigi (6-10)m =
Y = faktor bentuk gigi =
6. Faktor dinamis. v = 0.18 m/dt
f
v
= 0.944
7. Tegangan lentur ijin,
Ft = #REF! kg

b ijin
= #REF!
kg/mm
2
8. Bahan Rodagigi dari bahan S40C, = 55.00 kg/mm
2
dg faktor keamanan, vf v = 6.00
Tegangan lentur ijin bahan,
b ijin
= 9.17
kg/mm
2
Jadi tegangan lentur yang terjadi = #REF! #REF! tegangan lentur ijin, sehingga
#REF!
9. Bahan poros dari S30C dengan kekuatan tarik, st = 48 kg/mm
2
Sf1 = 7.00 Sf2 =

t ijin
= 3.43
kg/mm
2
10. Torsi pada poros, T
1
=9,74x 10
5
x (N/n) kgmm
N = #REF! kW
T
1
= #REF! kgmm
#REF! kgm
11. Diameter poros, d
s1
=(5,1/
t ijin
) .K
t
. C
b.
T
1
)
1/3
d
s1
= #REF! #REF! mm
v
t
bijin
f . Y . m . b
F
= o
1000 . 60
. . n D
v
t
=
v
P . 102
F
d
t
=
Y . m . b
F
t
b
= o
v
f
v
+
=
3
3
K
t
= 1.50 d naf =
C
b
= 1.00
11. Defleksi poros,
u = #REF!
12. Gaya per satuan luas, F
h
= K
h
. D. (2.Z
2
/Z
1
+Z
2
)
K
h
= 0.053 faktor tegangan kontak, hal 243
baja dengan kekerasan 200 Hb
kg/mm (tabel 6.8 hal 243)
Jadi Fh = 2.65 kg/mm
13. Lebar gigi, b = F
t
/F
h
Ft = #REF! kg
b = #REF! mm-------->
b/m = #REF!
14. Beban lentur ijin, Ft/b = #REF!
15. Berat roda gigi,
gigi
= 7.80
kg/dm
3
W = #REF! kg
V. PERHITUNGAN POROS
Mc= #REF!
1. a. Poros Pisau vertikal
(F
rgv
.+Wrg) 85 + (Wp+Fc).(85+440) R
bv
.(440+440+85) - F
pv
.90 = 0
(1064,18+34,44).85 + (207,55+809,17)525 R
bv
.965 476,96.90 = 0
Rbv = #REF! 965 =
90 85 440
Fpv
440
Rav
Frgv
Wc
B A
Rbv
Wrg
Fc
D
C
E

t
. b . D .
4
W
2
=
|
|
.
|

\
|
=
4
s
d . G
L . T
. 584 u
Rav = #REF! kg =
b. Poros horisontal
-Fph. 90 Frgh.85 - R
bh
.(85+440+440) = 0 Mc=
-98,77.90 + 387,33.85 Rbh.965 = 0
horisontal Rbh = #REF! kg
Rah = #REF! kg
Gaya gabungan ------> Ra = #REF! kg
Rb = #REF! kg
=
Menghitung momen maksimum vertikal
Mc= MCv = 0 kgmm =
Ma=Fpv.90 Mav = #REF! kgmm =
Md=Rav.85-Fpv.90 MD v = #REF! kgmm =
Me=Rbv.440 Mev = #REF! kgmm =
Menghitung momen maksimum horisontal
MC = 0 kgmm =
MA = #REF! kgmm =
Md= Rah.85-Fph .90 MD = #REF! kgmm =
Me=Rbh.440 ME = #REF! kgmm =
Jadi momen gabungan horisontal adalah:
MD = #REF! kgmm =
ME = #REF! kgmm =
Menghitung diameter poros Teg bahan St.42 =
vf =
Teg ijn =
Teg. Lentur = Mb/Wb
d = #REF! mm =
90

85

440

Fph

440

Rah
Frgh
B

A

Rbh
E
D
C
2. Menentukan Pasak :
Diameter poros, d = #REF! mm
Torsi (momen puntir) Mp = #REF! Nmm dari puli
= #REF! kgmm
= #REF! Nmm dari roda gigi
Daya rencana, Pd = #REF! kW
Bahan pasak diambil, dari S35C = #REF! kg/mm
2
= #REF! N/mm
2
Faktor keamanan dipilih, v = 6.00
Tegangan Tarik Ijin, ot = #REF! N/mm
2
=
Berdasarkan tabel pasak diperoleh data pasak sebagai berikut:
b = #REF! mm
h = #REF! mm
t1 = #REF! mm
t2 = #REF! mm
L = 100.0 mm
Tegangan geser ijin, adalah 0,5 Teg. Tarik ijin, Jadi.
tg = #REF! N/mm
2
Gaya Tangaensial yang terjadi pada pasak, Ftp = Mp.2/Ds
Ftp = #REF! N
Tegangan geser yang ditimbulkan, Tg= Ftp/(b*L)
Tg = #REF! N/mm
2
Karena Teg. geser yang terjadi lebih #REF! dari tegangan bahan maka
#REF!
Tekanan permukaan yang terjadi pada pasak adalah:
Pa = F/(l* t1 atau t2) Pa = #REF! N/mm
2
Jadi, Pa lebih #REF! sehingga pasak #REF!
3. Menghitung Bantalan:
Nomor seri = 3,314.00
Diameter Luar, d = 70.00 mm
D = 150.00 mm
b = 63.50 mm
C = 163,000.00 kN =
Co = 125,000.00 kN =
N2 = 60.00 rpm
= X V Fr + Y Fa = 798.57 kg
= 7,834.00 N
Fn= = 0.82
Faktor umur
Fh = F
n
. = 17.10
Umur nominal bantalan:
Lh=500.Fh
3
Lh = 2,499,625.30 jam
= 156,226.58 hari
= 428.02 tahun
515
257.50 -
Fr =
Fa =
3
1
2
N
33,3
(

Fe
C
2.25 = 67.50
2.3 2.3 2.25
1 50 25 40
I = 2.25 2 115 57.5 90
3 264.5 132.25 202.5
50.00 mm 4 608.35 304.175 455.625
112.50 mm 2 56.25 mm 5 1399.205 699.6025 1025.16
6 3218.1715 1609.08575 2306.6
81.25 mm 81.25 5189.85
berdasarkan tabael
10.00 gigi
22.50 gigi
15.71 mm
1.25
11.25 mm
7.85 mm
5.00 mm Keliling lingkaran = 157.08
6.25 mm = 10.00 gigi, bagian
= 36.00 derajat
4.00 =
=
22.50
1.20
#REF! Hp
67.50 rpm
30.00 mm
0.20 lihat tabel 6.5 -->
Tabel 6.5 Faktor bentuk gigi
untuk kecepatan rendah, tabel 6.6 ,hal240 jml gigi Y
10 0.201
11 0.226
12 0.245
13 0.261
14 0.276
dan kekerasan permukaan,Hb = 15 0.289
187 16 0.295
17 0.302
tegangan lentur ijin, sehingga 18 0.308
19 0.314
kg/mm
2
20 0.320
2.00 21 0.327
sudut rad sin cos tan 23 0.333
15 0.26 0.26 0.97 0.27 25 0.339
30 0.52 0.50 0.87 0.58 27 0.349
45 0.79 0.71 0.71 1.00 30 0.358
60 1.05 0.87 0.50 1.73 34 0.371
75 1.31 0.97 0.26 3.73 38 0.383
mm 90 1.57 1.00 0.00 0.00 43 0.396
b
t
n
cos
F
F
o
=
v
f
v
+
=
3
3
100.00 mm 50 0.408
60 0.421
Jarak tambahan kiri kanan 175 mm 75 0.434
Panjang pisau total = #REF! mm 100 0.446
#REF! mm 150 0.459
Modulus geser, G = 8,300 kg/mm
2
300 0.471
faktor tegangan kontak, hal 243 27717915
baja dengan kekerasan 200 Hb 216.199737
(tabel 6.8 hal 243)
mm--------> #REF!
3,401,479
mm
3
Jadi beratnya adalah W = 26.5 kg
o = 20 derajat
| = 11.7 derajat
L1 = 90 mm 175 L1+L2
L2 = 85 mm 525 L2+L3
L3 = 440 mm 615 L1+L2+L3
L4 = 440 mm 965 L2+L3+L4
Ft = Frgv = #REF! kg 1055 L total
Fr = Ft.tan20 = Frgh = #REF! kg
Fn = Ft/cos 20 = Frg = #REF! kg
Wrg = #REF! kg
Fp = #REF! kg
Fpv = #REF! kg
Fph = #REF! kg
Wc = #REF! kg
#REF! kg Fc = #REF! kg
Berdasarkan data AutoCad, Volume
rdgg dpt diperoleh sbb:
B
#REF! kg Fch = #REF! kg
Fcv = #REF! kg
Mc=
Vol dari CAD = 1,108,715 mm

gigi =
7.8
kg/dm
3
jml pisau = #REF! buah
0.00 kgm
#REF! kgm
#REF! kgm
#REF! kgm
0 kgm
#REF! kgm
#REF! kgm
#REF! kgm
#REF! kgm
#REF! kgm
48.00 kg/mm
2
6.00
8.00 kg/mm
2
#REF! mm
Tabel ukuran pasak
diameter b h t1 t2 L
dari puli 6 2 2 1.2 1 20
8 3 3 1.8 1.4 36
dari roda gigi 10 4 4 2.5 1.8 45
12 5 5 3 2.3 56
17 6 6 3.5 2.8 70
20 7 7 4 3 80
22 8 7 4 3.3 90
30 10 8 5 3.3 110
38 12 8 5 3.3 140
44 14 9 5.5 3.8 160
50 15 10 5 5.5 180
55 16 10 6 4.3 190
58 18 11 7 4.4 200
65 20 12 7.5 4.9 220
75 22 14 9 5.4 250
80 24 16 8 8 280
85 25 14 9 5.4 280
95 28 16 10 6.4 320
110 32 18 11 7.4 360
dari tegangan bahan maka
16,615.70 kg
12,742.10 kg
X = 1
V = 1
798.57 kg
- kg
t = 16 jam/hari
545.00
272.50
2
25 rpm
50 0.5
100
200
400
800
1600
Rincian:
No. Uraian Vol satuan harga biaya
1 Roda gigi 6 set 100,000 600,000
2 Alternator 1 buah 325,000 325,000
3 bearing 12 buah 48,000 576,000
- 1,501,000
4 Baling-baling 1 set 600,000 600,000
Besi pejal d 1" 1 meter 368,275 368,275
5 Tiang
- Pipa 4" 6 meter 500,000 500,000
- Baut M10+mur 20 set 500 10,000
- Cat pylox, hitam, hijau 3 kaleng 25,000 75,000
6 Puli + belt 1 set 35,000 35,000
7 Kawat seling baja d. 8mm 18 meter 15,000 270,000
8 Paku keras 6 buah 20,000 120,000
9 Plat strip 4x60 1 set 100,000 100,000
10 Ongkos kerja 1 1,000,000 1,000,000
11 Afiliasi 1 200,000 200,000
Total 4,779,275
UM 1,300,000
Sisa 3,479,275
Hitungan harga besi
d = 25.4 mm 0.254 dm
p = 1,000 mm 10 dm
Bj = 7.9 kg/dm
3
Vol = 2.027 dm
3
W = 16.012 kg
Harga/kg= 23,000
Harga = 368,275 Rp.