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Flowrate HC

densitas HC

31190 m3/hari
13.62 kg/m3

P
Tfeed HC =
Tsteam
rasio steam/HC
massa HC
massa steam
Total Qin

37
187
350
3.5
17706.141
61971.494
215628928.167

Tmix
DH HC
DH Steam
Total

311 oC
1681.620 kj/kg HC
2999.023 kJ/kg Steam
215628928.167

1. Reformer
Tmix
DH HC
DH steam
total massa
Total, Qin

470
2146.48
3403
79677.635
248894942.9

T reaksi
Reaksi :
CH4 + H2O === CO + 3 H2
CO + H2O === CO2 + H2

bar
C
o
C
o

DH HC
DH Steam

kg/jam
kg steam/jam
kJ/jam

20
40
37

oC
kJ/kg HC
kJ/kg steam
kg/jam
kJ/jam

DHR1
DHR2

450
500
311

206160 kJ/kmol CH4


-41150 kJ/kmol CO

0.63 kmol
0.533 kmol

Qr = e1 (-DHR1) + e2 (-DHR2)

=
=

Qout

20
40
37

800 oC

u/ 1 kmol CH4
e1
e2

Produk pada T
Cp produk
Massa produk

1321.2 kj/kg HC
3102 kJ/kg Steam

-107947.850 kJ/kmol CH4


-6746.741 kJ/kg CH4
-119458741.817 kJ/jam

800 oC
9.573 kJ/kg oC
79677.635 kg/jam
591134351.226 kJ/jam

Kebutuhan panas, QA = Qin + Qr - Qout


Pemanas menggunakan pembakaran fuel gas (asumsi CH4)
LHV =
50032.26 kJ/kg fuel
Qc =
50032.26 kJ/kg fuel
udara pembakaran dengan 100% excess
udara teoritis =
0.595 kmol udara/kg Fuel
17.238 kg udara / kg fuel

342246155.102 kJ/jam

untuk udara excess =

34.476 kg udara/kg fuel

udara masuk kompresor pada kondisi ambient


T
303 K
P
1.013 bar
rasio kompresi
Pout kompresor

10
10.1325 bar

untuk udara , k =
Tout = Tin (rc)^(k-1/k)

1.387
576
303
85%
624
1.029
21258.57725

efisiensi kompresor
Tout actual
Cp udara
Qudara
T fuel in
Cp
Qfuel

K
oC
oC
kJ/kg K
kJ/kg fuel

351

303 K
7.27 kJ/kg K
36.35 kJ/kg fuel

Total Qin

21294.92725 kJ/kg fuel

T flue gas
Cp flue gas
m flue gas =
Q flue
asumsi Qloss = 5% Qtotal
QA = Qin + Qc - Qout - Qloss

700
1.075
35.476
25742.411
2279.239

oC
kJ/kg K
kg flue gas/kg fuel
kJ/kg fuel
kJ/kg fuel

43305.538 kJ/kg fuel

kebutuhan fuel
kebutuhan udara
massa flue gas
Qflue gas

7903.058
272467.316
280370.374
203443752.359

kg/jam
kg/jam
kg/jam
kJ/jam

2. Combustion chamber
T udara bypass
624 oC
Cp
1.029 kJ/kg K
perbandingan udara bypass/udara ke furnace reformer
massa udara by pass
=
Q udara bypass
235210862.101 kJ/jam
Q total mix udara masuk combustion chamber
438654614.460 kJ/jam
Cp mix
1.065 kJ/kg K
massa mix
661824.616 kg/jam
Tmix
647 oC

13921.518 m3/jam
0.446

1.4
381454.243 kg/jam

Total udara dalam mix

517687.901 kg/jam

teoritis udara/fuel

17.238 kg udara/kg fuel

untuk udara dengan 300% excess

51.714 kg udara/kg fuel

massa fuel in

0.019 kg fuel/kg udara


10010.540 kg/jam

T fuel in
Cp
Qfuel

303 K
7.270 kJ/kg K
36.350 kJ/jam

Q total in CC

438654650.810 kJ/jam

LHV =
Qc =

50032.260 kJ/kg fuel


500849915.731 kJ/jam

Qout =

939504566.540 kJ/jam

m flue gas
Cp flue gas
T flue gas

671835.156
1.104
1292
1565

kg/jam
kJ/kg K
oC
K

Turbin
Pout turbin
Pout/Pin

2 bar
0.197
1.293

Tout Turbin = Tin (Pout/Pin)^(k-1/k)

Cp flue gas
Qout turbin

1083
810
1.082
570839418.148

Wt

349943137.103 kJ/jam

kompresor
massa udara
Cp udara
Tin
Tout
Wc
Wnet

HE-01
QA =

653921.559
1.029
303
576

K
oC
kJ/kg K
kJ/jam

kg/jam
kJ/kg K
K
K

183733035.056 kJ/jam
166210102.05 kJ/jam
46169.47 kJ/s
46.17 MW
33266014.697 kJ/kg HC

17913.597
4.975999174 kg/s

Qout flue gas


massa

537573403.5 kJ/kg HC
671835.156 kg/jam

Cp
Tout

1.204 kJ/kg K
690 oC
963 K

HRSG
Beda temperatur pada titik pinch
P steam
T saturated
Hl

90 oC
37 bar
246 oC
1065.15 kJ/kg

Steam yang dihasilkan pada T


Hv

350 oC
3102 kJ/kg

Temperatur fluegas diatas T saturated =

336 oC

Qs'
286008760.414 kJ/jam
Steam yang dihasilkan, ms = Qs'/(Hv-Hl)
140417.193 kg/jam
Temperatur air feed boiler = 42oC
Hl (42oC)

61971.49403
2.27

185.75 kJ/kg

Qs = ms (Hv - Hl(42oC))
409491640.307 kJ/jam
Temperatur flue gas keluar HRSG
Tf = Tin - Qs/(mg Cp)
Tin
690
Cp
1.104
mg
671835.156
Tf =
137
sisa steam
Steam Turbine
h3
s3
T keluar kondensor
h1
s1

oC
kJ/kg K
kg/jam
oC

78445.699 kg/jam

3102 kJ/kg
6.6201
50 oC
209.127 kJ/kg
0.7030 kJ/kg K

h5
s5

2382.057 kJ/kg
8.075 kJ/kg K

h4s =
efisiensi turbine
DH =

1953.313 kJ/kg
82%
941.923 kJ/kg

122

536.7875648

662

1024.1
2382.0566

1.581106259
6.620091907

Wt

73889823.169 kJ/jam
20.525 MW

Q total campuran fresh feed dengan dari kon


Hl
T
eff reformer
86.56%
eff gas turbine
33.19%
eff steam turbine
32.30%
Total daya yang dihasilkan
Total bahan bakar yang digunakan
LHV
eff daya
26.79%
Panas yang dapat diambil
eff panas
41.90%
Jumlah daya dan panas yang dihasilkan
eff total
68.69%

24194930.58 kJ/jam
172.31 kJ/kg
42 oC

66.694 MW
17913.597 kg/jam
50032.260 kJ/kg

240099925.2

375512169.799 kJ/jam

409491640.307
33266014.697
342246155.102

615612095.015 kJ/jam

3358
3331
3335.05
3467
3445
3448.3
3448.3
3335.05
3763.135

300 1650.73
450 2088.16
311 1682.808

r
V

20.75953
45554
12.65389
262.6888

945.6797

8.6065

kg/m3
m3/h
m3/s
kg/s

36
38
37

1057.6
1072.7
1065.15

530
1.6057
540
1.6009
536.7876 1.602442
530
540
536.7876

1.5514
1.5759
1.56803

700 1.56803
600 1.602442
662 1.581106

kJ/jam

Flowrate HC
densitas HC

31190 m3/hari
13.62 kg/m3

P
Tfeed HC =
Tsteam
rasio steam/HC
massa HC
massa steam
Total Qin

37
187
350
3.5
17706.141
61971.494
215628928.167

Tmix
DH HC
DH Steam
Total

311 oC
1681.620 kj/kg HC
2999.023 kJ/kg Steam
215628928.167

1. Reformer
Tmix
DH HC
DH steam
total massa
Total, Qin

470
2146.48
3403
79677.635
248894942.9

T reaksi
Reaksi :
CH4 + H2O === CO + 3 H2
CO + H2O === CO2 + H2

bar
C
o
C
o

DH HC
DH Steam

kg/jam
kg steam/jam
kJ/jam

oC
kJ/kg HC
kJ/kg steam
kg/jam
kJ/jam

800 oC
DHR1
DHR2

u/ 1 kmol CH4
e1
e2

206160
-41150

0.63 kmol
0.533 kmol

Qr = e1 (-DHR1) + e2 (-DHR2)

=
=

Produk pada T
Cp produk
Massa produk
Qout

1321.2
3102

-107947.850 kJ/kmol CH4


-6746.741 kJ/kg CH4
-119458741.817 kJ/jam

800 oC
9.573 kJ/kg oC
79677.635 kg/jam
591134351.226 kJ/jam

Kebutuhan panas, QA = Qin + Qr - Qout

342246155.102

Pemanas menggunakan pembakaran fuel gas (asumsi CH4)


LHV =
50032.26 kJ/kg fuel
Qc =
50032.26 kJ/kg fuel
udara pembakaran dengan 100% excess
udara teoritis =

untuk udara excess =


udara masuk kompresor pada kondisi ambient

0.595 kmol udara/kg Fuel


17.238 kg udara / kg fuel
34.476 kg udara/kg fuel

T
P
rasio kompresi
Pout kompresor
untuk udara , k =
Tout = Tin (rc)^(k-1/k)

efisiensi kompresor
Tout actual
Cp udara
Qudara
T fuel in
Cp
Qfuel
Total Qin
T flue gas
Cp flue gas
m flue gas =
Q flue
asumsi Qloss = 5% Qtotal
QA = Qin + Qc - Qout - Qloss

303 K
1.013 bar
10
10.1325 bar
1.387
576
303
85%
624
1.029
21258.57725

K
oC
K
kJ/kg K
kJ/kg fuel

351 oC

303 K
7.27 kJ/kg K
36.35 kJ/kg fuel
21294.92725 kJ/kg fuel
532
1.075
35.476
19335.411
2599.589

oC
kJ/kg K
kg flue gas/kg fuel
kJ/kg fuel
kJ/kg fuel

49392.188 kJ/kg fuel

kebutuhan fuel
kebutuhan udara
massa flue gas
Qflue gas

7530.000
5759962.000
5767492.000
3143427327.300

2. Combustion chamber
T udara bypass
351
Cp
1.029
perbandingan udara bypass/udara ke furnace reformer
massa udara by pass
Q udara bypass
1269924563.711
Q total mix udara masuk combustion chamber
4413351891.011
Cp mix
1.065
massa mix
9550416.111
Tmix
459
Total udara dalam mix

kg/jam
kg/jam
kg/jam
kJ/jam

13264.364
0.425

oC
kJ/kg K
=
kJ/jam

0.656761991
3782924.111 kg/jam

kJ/jam
kJ/kg K
kg/jam
oC
6662905.111 kg/jam

teoritis udara/fuel

17.238 kg udara/kg fuel

untuk udara dengan 300% excess

51.714 kg udara/kg fuel

massa fuel in

0.019 kg fuel/kg udara

7530.000 kg/jam
T fuel in
Cp
Qfuel
Q total in CC
LHV =
Qc =
Qout =
m flue gas
Cp flue gas
T flue gas

303 K
7.270 kJ/kg K
36.350 kJ/jam
4413351927.361 kJ/jam
50032.260 kJ/kg fuel
376742917.800 kJ/jam
4790094845.161 kJ/jam
9557946.111
1.104
479
752

kg/jam
kJ/kg K
oC
K

Turbin
Pout turbin
Pout/Pin

2 bar
0.197
1.293

Tout Turbin = Tin (Pout/Pin)^(k-1/k)

Cp flue gas
Qout turbin

521
248
1.082
2302073154.018

Wt

2392566902.562 kJ/jam

kompresor
massa udara
Cp udara
Tin
Tout
Wc
Wnet

HE-01
QA =
Qout flue gas
massa
Cp
Tout

HRSG
Beda temperatur pada titik pinch
P steam
T saturated

9542886.111
1.029
303
576

K
oC
kJ/kg K
kJ/jam

kg/jam
kJ/kg K
K
K

2681274848.744 kJ/jam
-288707946.18 kJ/jam
-80196.65 kJ/s
-80.20 MW

15060.000
4.183333333

33266014.697 kJ/kg HC
2268807139 kJ/kg HC
9557946.111 kg/jam
1.204 kJ/kg K
222 oC
495 K

40 oC
37 bar
246 oC

Hl
Steam yang dihasilkan pada T
Hv

1065.15 kJ/kg
350 oC
3102 kJ/kg

Temperatur fluegas diatas T saturated =


Qs'
Steam yang dihasilkan, ms = Qs'/(Hv-Hl)

286 oC
-734720078.256 kJ/jam
-360713.886 kg/jam

Temperatur air feed boiler = 42oC


Hl (42oC)

61971.49403
-5.82

185.75 kJ/kg

Qs = ms (Hv - Hl(42oC))
-1051931869.413 kJ/jam
Temperatur flue gas keluar HRSG
Tf = Tin - Qs/(mg Cp)
Tin
Cp
mg
Tf =

222
1.104
9557946.111
322

sisa steam

-422685.380 kg/jam

Steam Turbine
h3
s3
T keluar kondensor
h1
s1

oC
kJ/kg K
kg/jam
oC

3102 kJ/kg
6.6201
50 oC
209.127 kJ/kg
0.7030 kJ/kg K

h5
s5

2382.057 kJ/kg
8.075 kJ/kg K

h4s =
efisiensi turbine
DH =

1953.313 kJ/kg
82%
941.923 kJ/kg

536.7875648

122

1024.1
2382.0566

Wt

-398137160.016 kJ/jam
-110.594 MW

Q total campuran fresh feed dengan dari kon


Hl
T
eff reformer
eff gas turbine
eff steam turbine

-80605108.62 kJ/jam
223.46 kJ/kg
42 oC

90.84%
-76.63%
32.30%

Total bahan bakar yang digunakan


LHV
Total Panas masuk, Qin

15060.000 kg/jam
50032.260 kJ/kg
753485835.600 kJ/jam

Panas diambil di Reformer


Panas diambil di HE
Panas diambil di HRSG

342246155.102
33266014.697
-1051931869.413
180724369.463
556236539.261

Total Panas yang di ambil

kJ/jam
kJ/jam
kJ/jam
kJ/jam
kJ/jam

Daya yang dihasilkan di Turbin gas


Daya yang dihasilkan di Turbin uap
Total Daya yang dihasilkan

-288707946.182 kJ/jam
-398137160.016 kJ/jam
-686845106.198 kJ/jam

Total Panas dan Daya yang dihasilkan

-130608566.936

eff panas

73.82%

eff daya

-91.16%

Eff total

-17.33%

kj/kg HC
kJ/kg Steam

20
40
37
20
40
37
450
500
311

kJ/kmol CH4
kJ/kmol CO

kJ/jam

m3/jam

kg/s

-17.33%
-190.79

662

1.581106259
6.620091907

-190.79

3358
3331
3335.05

300 1650.73
450 2088.16
311 1682.808

3467
3445
3448.3
3448.3
3335.05
3763.135

263003137.7
-47374209.536

r
V

20.75953
45554
12.65389
262.6888

945.6797

8.6065

36
38
37

1057.6
1072.7
1065.15

kg/m3
m3/h
m3/s
kg/s

530
540
536.7876

1.6057
1.6009
1.602441969

530
540
536.7876

1.5514
1.5759
1.568029534

700
600
662

1.568029534
1.602441969
1.581106259

MW

Flowrate HC
densitas HC

31190 m3/hari
13.62 kg/m3

P
Tfeed HC =
Tsteam
rasio steam/HC
massa HC
massa steam
Total Qin
Tmix
DH HC
DH Steam
Total

37
187
350
3.5
17706.141
61971.494
215628928.167
192235574.478
311
1681.620
2999.023
215628928.167

1. Reformer
Tmix
DH HC
DH steam
total massa
Total, Qin

550
2379.78
3561.55
79677.635
262851295.148

T reaksi
Reaksi :
CH4 + H2O === CO + 3 H2
CO + H2O === CO2 + H2

bar
C

DH HC

DH Steam

kg/jam
kg steam/jam
kJ/jam
oC
kj/kg HC
kJ/kg Steam
0

oC
kJ/kg HC
kJ/kg steam
kg/jam
kJ/jam

800 oC
DHR1
DHR2

u/ 1 kmol CH4
e1
e2

206160
-41150

0.63 kmol
0.533 kmol

Qr = e1 (-DHR1) + e2 (-DHR2)

=
=

Produk pada T
Cp produk
Massa produk
Qout

1321.2
3102

-107947.850 kJ/kmol CH4


-6746.741 kJ/kg CH4
-119,458,741.817 kJ/jam

800 oC
9.573 kJ/kg oC
79677.635 kg/jam
591,134,351.226 kJ/jam

Kebutuhan panas, QA = Qin + Qr - Qout

328,289,802.818
328289802.818

Pemanas menggunakan pembakaran fuel gas (asumsi CH4)


LHV =
50032.26 kJ/kg fuel
Qc =
50032.26 kJ/kg fuel
udara pembakaran dengan 100% excess
udara teoritis =

untuk udara excess =

0.595 kmol udara/kg Fuel


17.238 kg udara / kg fuel
34.476 kg udara/kg fuel

udara masuk kompresor pada kondisi ambient


T
P
Stage
rasio kompresi
Pout kompresor
untuk udara , k =
Tout = Tin (rc)^(k-1/k)

efisiensi kompresor
Tout actual
Cp udara
Qudara
T fuel in
Cp
Qfuel
Total Qin
T flue gas
Cp flue gas
m flue gas =
Q flue
kebutuhan fuel
kebutuhan udara
massa flue gas FCCU
Qflue gas
2. Combustion chamber
T udara bypass
Cp
massa udara dari generator
Q udara generator

303 K
1.013 bar
2
20
4.472
20.265 bar
1.387

368
95
85%
379
1.029
2875.688295

teoritis udara/fuel

K
kJ/kg K
kJ/kg fuel

106 oC
83.41084833

303 K
7.27 kJ/kg K
36.35 kJ/kg fuel
2912.038295 kJ/kg fuel
685
1.075
35.476
25170.357
7530.000
300000.000
69832.414
49546097.420

oC
kJ/kg K
kg flue gas/kg fuel
kJ/kg fuel
kg/jam
kg/jam
kg/jam
kJ/jam

30 oC
1.029 kJ/kg K
=
1184212.232 kJ/jam

Q total mix udara masuk combustion chamber


50730309.652
Cp mix
1.065
massa mix
300000.000
Tmix
388
Total udara dalam mix

K
oC

13264.364
0.425

230167.586 kg/jam

kJ/jam
kJ/kg K
kg/jam
oC
300000.000 kg/jam
53629.048
30244.066
83873.113
4.016
16.066 kg O2/kg fuel
0.062
5220.566
17.238 kg udara/kg fuel

untuk udara dengan 300% excess


massa fuel in

T fuel in
Cp
Qfuel
Q total in CC

58.610 kg udara/kg fuel


0.017 kg fuel/kg udara
5118.622 kg/jam
363 K
7.270 kJ/kg K
2418804.842 kJ/jam
53149114.495 kJ/jam

LHV =
Qc =

50032.260 kJ/kg fuel


256096228.469 kJ/jam

Qout =

309245342.964 kJ/jam

m flue gas
Cp flue gas
T flue gas

305118.622
1.104
943.047982
1216

kg/jam
kJ/kg K
oC
K

Turbin
Pout turbin
Pout/Pin

5.346648237 bar
0.264
1.293

Tout Turbin = Tin (Pout/Pin)^(k-1/k)

Cp flue gas
Qout turbin

899
532
1.082
167380142.964

Wt

141865200.000 kJ/jam

kompresor
massa udara
Cp udara
Tin
Tout
Wc
Wnet

Total bahan bakar yang digunakan


LHV
Total Panas masuk, Qin

300000.000
1.029
303
499

K
oC
kJ/kg K
kJ/jam
39.407

kg/jam
kJ/kg K
K
K

60505200.000 kJ/jam

16.807

81360000.00 kJ/jam
22600.00 kJ/s
22.60 MW

12648.622
5118.622 kg/jam
50032.260 kJ/kg
256096228.469 kJ/jam

Panas diambil CC
Total Panas yang di ambil

53149114.495 kJ/jam
53149114.495 kJ/jam

Daya yang dihasilkan di Turbin gas


Total Daya yang dihasilkan

81360000.000 kJ/jam
81360000.000 kJ/jam

Total Panas dan Daya yang dihasilkan

134509114.495

eff panas

20.75%

eff daya

31.77%

29.600
33.07

Eff total

52.52%

47.23153024

eff pemakaian bb

0.679763882

59.2

697.17942

kj/kg HC
kJ/kg Steam

20
40
37

3358
3331
3335.05

20
40
37

3467
3445
3448.3

500
450
550

3448.3
3335.05
3561.55

300
450
550

262851295.1
-47222366.981

kJ/kmol CH4
kJ/kmol CO

-129880.8

kJ/jam

-119459617.7

328,289,802.818
342,246,155.102

1650.73
2088.16
2379.78

2876

m3/jam
69900
34950

218988.656

12648.622

r
V

20.75953238
45554
12.65388889
262.6888161

kg/m3
m3/h
m3/s
kg/s

945.6797379

8.6065
36
38
37

22.60 MW

1057.6
1072.7
1065.15

530
540

1.6057
1.6009
#REF!

530
540

1.5514
1.5759
#REF!

700
600

#REF!
#REF!
#REF!

#REF!

#REF!

#REF!

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