KATA PENGANTAR

Puji syukur penyusun panjatkan kepada Tuhan Yang Maha Esa atas berkah dan
rahmat-Nya yang melimpah sehingga Laporan Praktikum Perancangan Teknik Industri
Modul 7 yang berjudul Workplace, Workspace and Environmental Arrangement
dapat diselesaikan.
Penyusun ingin mengucapkan terima kasih kepada semua pihak yang telah
membantu selesainya penulisan laporan ini. Ucapan terima kasih penyusun sampaikan
kepada :
1. Tuhan Yang Maha Esa yang telah memberikan penyusun petunjuk dalam
keseluruhan penyusunan laporan ini.
2. Para Asisten Laboratorium yang telah membantu kami menyelesaikan laporan
praktikum Perancangan Teknik Industri Modul 7 ini.
3. Rekan-rekan mahasiswa Teknik Industri UNDIP yang telah banyak memberi
masukan, semangat, dan ide-ide kreatif.
4. Pihak-pihak lain yang tidak dapat penyusun sebutkan satu per satu.
Penyusun menyadari bahwa laporan ini masih jauh dari sempurna dan terdapat
banyak kekurangan di dalamnya, oleh karena itu berbagai kritik dan saran yang bersifat
membangun dari pembaca sangat diharapkan demi kebaikan kami.
Akhir kata penyusun berharap semoga laporan ini dapat bermanfaat bagi semua
pihak yang memerlukan.

Semarang, April 2013

Penyusun

DAFTAR ISI

HALAMAN JUDUL ................................................................................................

LEMBAR PENGESAHAN .....................................................................................
KATA PENGANTAR ..............................................................................................
DAFTAR ISI .............................................................................................................
DAFTAR TABEL ....................................................................................................
DAFTAR GAMBAR ................................................................................................

BAB I PENDAHULUAN
1.1 Latar Belakang .....................................................................................................
1.2 Perumusan Masalah .............................................................................................
1.3 Tujuan Penelitian .................................................................................................
1.4 Tempat dan Waktu Pelaksanaan Kerja Praktek ...................................................
1.5 Pembatasan Masalah dan Asumsi ........................................................................
1.6 Sistematika Penulisan ..........................................................................................

BAB II TINJAUAN PUSTAKA..............................................................................

2.1 Pengertian Maintenance .......................................................................................
2.2 Tujuan Maintenance.............................................................................................
2.3 Pemeliharaan Mesin .............................................................................................
2.4 Overall Equipment Effectiveness (OEE) ..............................................................
2.5 Diagram Fishbone (Sebab-Akibat) ......................................................................
2.6 5S .........................................................................................................................

BAB III TINJAUAN SISTEM ................................................................................

3.1 Deskripsi Sistem Manufaktur ...............................................................................
3.1.1 Profil Perusahaan .......................................................................................
3.1.2 Sejarah Coca Cola ......................................................................................
3.1.3 Lokasi dan Tata Letak Pabrik ....................................................................
3.1.4 Motif Pendirian ..........................................................................................

3.1.5 Visi, Misi dan Nilai-nilai Perusahaan ........................................................

3.1.6 Produk yang Dihasilkan .............................................................................
3.1.7 Struktur Organisasi ....................................................................................
3.1.8 Kepegawaian dan Kesejahteraannya ..........................................................
3.1.9 Kegiatan Sosial dan Penghargaan yang Pernah Diraih ..............................
3.1.10 Pemasaran ................................................................................................
3.1.11 Iklan .........................................................................................................
3.1.12 Sumber Daya Manusia .............................................................................
3.1.13 Kerjasama yang Dilakukan ......................................................................
3.1.14 Fasilitas Sanitasi dan Keselamatan Kerja ................................................
3.2 Deskripsi Sistem Kajian .......................................................................................
3.2.1 Proses Produksi Secara Umum ..................................................................
3.2.2 Bahan Baku ................................................................................................
3.2.2.1 Air ..................................................................................................
3.2.2.2 Gula Pasir ......................................................................................
3.2.2.3 Karbondioksida..............................................................................
3.2.2.4 Konsentrat ......................................................................................
3.2.2.5 Bahan Pembantu ............................................................................
3.2.3 Proses Pengolahan Air ...............................................................................
3.2.4 Proses Pemurnian Karbondioksida ............................................................
3.2.5 Proses Pembuatan Syrup ............................................................................
3.2.6 Proses Pencampuran (Mixing) ...................................................................
3.2.7 Proses Pembotolan .....................................................................................
3.2.8 Sarana Produksi .........................................................................................
3.2.9 Pengolahan Limbah ...................................................................................
3.2.10 Pengendalian Kualitas ..............................................................................

BAB IV PEMBAHASAN.........................................................................................
4.1 Metodologi Penelitian ..........................................................................................
4.1.1 Identifikasi dan Perumusan Masalah .........................................................
4.1.2 Penentuan Tujuan Penelitian......................................................................

4.1.3 Studi Pustaka ..............................................................................................

4.1.4 Studi Lapangan ..........................................................................................
4.1.5 Pengumpulan Data .....................................................................................
4.1.6 Pengolahan Data ........................................................................................
4.1.7 Analisis ......................................................................................................
4.1.8 Kesimpulan dan Saran ...............................................................................
4.2 Pengumpulan Data ...............................................................................................
4.3 Pengolahan Data...................................................................................................
4.3.1 Perhitungan Availability.............................................................................
4.3.2 Perhitungan Performance Rate ..................................................................
4.3.3 Perhitungan Quality Yield ..........................................................................
4.3.4 Perhitungan OEE .......................................................................................
4.3.5 Fishbone .....................................................................................................

BAB V ANALISIS ....................................................................................................

5.1 Analisis Perhitungan Availability.........................................................................
5.2 Analisis Perhitungan Performance Rate ..............................................................
5.3 Analisis Perhitungan Quality Yield ......................................................................
5.4 Analisis Perhitungan OEE....................................................................................
5.5 Analisis Fishbone .................................................................................................
5.6 Metode 5S ............................................................................................................

BAB VI PENUTUP ..................................................................................................

6.1 Kesimpulan ..........................................................................................................
6.2 Saran .....................................................................................................................

LAMPIRAN ..............................................................................................................
DAFTAR PUSTAKA ...............................................................................................

DAFTAR TABEL

Tabel 2.1 Pengertian 5S .............................................................................................

Tabel 3.1 Produk-P roduk Yang Dihasilkan ..............................................................
Tabel 3.2 Kerjasama yang Dilakukan PT. CCBI Central Java ...............................
Tabel 3.3 Standar Kandungan CO2 Beverage ............................................................
Tabel 4.1 Data Utilisasi Line 8 CCBI Central Java Tahun 2012 ..............................
Tabel 4.2 Data Hasil Produksi Line 8 CCBI Central Java Tahun 2012 ....................
Tabel 4.3 Hasil Availablity Line 8 PT. CCBI Central Java Tahun 2012...................
Tabel 4.4 Hasil Performance Rate Line 8 PT. CCBI Central Java Tahun 2012 .......
Tabel 4.5 Hasil Quality Yield Line 8 PT. CCBI Central Java Tahun 2012 ...............
Tabel 4.6 Hasil OEE Line 8 PT. CCBI Central Java Tahun 2012 ............................
Tabel 5.1 Identifiksi Masalah Umum Pada Line 8 PT. CCBI Central Java ..............

DAFTAR GAMBAR

Gambar 2.1 Bentuk Umum Diagram Sebab-Akibat .................................................

Gambar 3.1 Lambang Coca Cola ...............................................................................
Gambar 3.2 Perkembangan Desain Botol Coca Cola ................................................
Gambar 3. 3 Struktur Organisasi PT Coca Cola Bottling Indonesia Central Java ...
Gambar 3.4 Proses Produksi Minuman Coca Cola Secara Umum ...........................
Gambar 3.5 Flowchart Proses Produksi .....................................................................
Gambar 3.6 Flowchart Pengolahan Air ......................................................................
Gambar 4.1 Flowchart Metodologi Penelitian ..........................................................
Gambar 4.2 Diagram Fishbone ..................................................................................