Cover
Cover
Disusun Oleh :
Ira Yuli Nutriani
(03121003004)
Hilda Hayati
(03121003016)
Juli 2015
Pembimbing Khusus
Pembimbing Lapangan
1
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
Juli 2015
Penulis
DAFTAR ISI
2
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
PENDAHULUAN.............................................................................
1
1.1 Latar Belakang......................................................................................
............................................................................................................1
1.2 Tujuan Kerja Praktek............................................................................
............................................................................................................2
1.3 Waktu Pelaksanaan Kerja Praktek........................................................
............................................................................................................3
BAB II GAMBARAN UMUM PERUSAHAAN...........................................
4
2.1 Sejarah PT. Semen Padang........................................................
.................................................................................................4
2.2 Lokasi Pabrik............................................................................
.................................................................................................5
2.3 Visi dan Misi PT. Semen Padang..............................................
.................................................................................................6
2.3.1 Visi................................................................................
....................................................................................6
2.3.2 Misi...............................................................................
2.3.3
....................................................................................7
Budaya Perusahaan ......................................................
....................................................................................7
3
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
....................................................................................7
2.4 Struktur Organisasi PT. Semen Padang.....................................
.................................................................................................9
2.4.1 Struktur Organisasi Departemen Produksi V................
..................................................................................10
BAB III TINJAUAN PUSTAKA.....................................................................
11
3.1 Pengertian dan Sejarah Ditemukan Semen...............................
...............................................................................................11
3.1.1 Sejarah Ditemukan Semen............................................
3.1.2
...................................................................................11
Pengertian Semen.........................................................
..................................................................................12
3.2 Jenis-jenis Semen......................................................................
...............................................................................................13
3.3 Bahan Baku Pembuatan Semen................................................
...............................................................................................17
3.4 Sifat Fisika dan Sifat Kimia Bahan Baku dan Produk..............
...............................................................................................18
3.4.1 Bahan Baku Utama.......................................................
..................................................................................18
3.4.2 Bahan Aditif..................................................................
..................................................................................21
3.4.2.1 Gypsum.............................................................
......................................................................21
3.4.2.2 Pozzolan............................................................
......................................................................22
3.4.2.3 Fly Ash..............................................................
3.4.3
......................................................................22
Sifat Fisika dan Kimia Semen......................................
..................................................................................23
3.4.3.1 Setting dan Hardening......................................
......................................................................23
4
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
..................................................................................25
Dampak Negatif............................................................
..................................................................................25
BAB IV DESKRIPSI PROSES........................................................................
27
4.1 Flowchart Secara Umum..........................................................
...............................................................................................27
4.2 Pengadaan Bahan Baku.............................................................
...............................................................................................27
4.2.1 Penambangan Batu Kapur............................................
4.2.2
..................................................................................27
Penambangan Batu Silika.............................................
..................................................................................29
4.2.3 Penambangan Tanah Liat..............................................
4.2.4
..................................................................................29
Pengadaan Pasir Besi....................................................
4.2.5
..................................................................................30
Pengadaan Gypsum.......................................................
..................................................................................30
4.2.6 Pengadaan Bahan Bakar...............................................
..................................................................................30
5
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
......................................................................45
Waste Heat Recovery Power Generation (WHRPG) di
Indarung V....................................................................
..................................................................................46
4.7 Proses di Cement Mill...............................................................
...............................................................................................46
4.8 Spek Alat Utama.......................................................................
...............................................................................................50
6
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
Raw Mill........................................................................
4.8.2
..................................................................................50
Coal Mill.......................................................................
..................................................................................51
4.8.3 Kiln...............................................................................
..................................................................................51
4.8.4 Cooler...........................................................................
4.8.5
..................................................................................52
Cement Mill..................................................................
..................................................................................52
4.9 Alat Pendukung Operasi...........................................................
...............................................................................................53
4.9.1 Cyclone.........................................................................
4.9.2
..................................................................................53
Hooper..........................................................................
..................................................................................54
4.9.3 Alat Transpor................................................................
4.9.4
..................................................................................54
Electrostatic Precipitator..............................................
..................................................................................57
4.9.5 Stack..............................................................................
..................................................................................58
4.9.6 Ducting.........................................................................
..................................................................................58
BAB V TUGAS KHUSUS
ANALISA PENGGUNAAN ENERGI PADA ROTARY KILN ....
......................................................................................................59
5.1 Judul Tugas Khusus...................................................................
...............................................................................................59
5.2 Waktu dan Pelaksanaan Tugas Khusus.....................................
...............................................................................................59
5.3 Objek Tugas Khusus.................................................................
...............................................................................................59
5.4 Perhitungan Massa Udara Panas Menuju GCT.........................
...............................................................................................59
7
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
........................................................................................66
Perhitungan Neraca Panas..................................................
........................................................................................87
BAB VI Pembahasan........................................................................................
95
6.1 Pembahasan................................................................................
......................................................................................................95
6.2 Kesimpulan................................................................................
......................................................................................................96
6.3 Saran...........................................................................................
......................................................................................................96
Daftar Pustaka...................................................................................................
97
8
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
DAFTAR GAMBAR
Gambar 2.1 Pabrik PT. Semen Padang diambil dengan foto udara................
5
Gambar 4.1 Flowchart proses pembuatan semen .........................................
27
Gambar 4.2 Belt Conveyor ............................................................................
28
Gambar 4.3 Alat bor di penambangan batu kapur .........................................
29
Gambar 4.4 Chevron Stacking .......................................................................
31
Gambar 4.5 Winrow Stacking ........................................................................
32
Gambar 4.6 Conical Shell Stacking ...............................................................
32
9
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
(03121003004)
(03121003016)
11
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)
DAFTAR TABEL
Tabel 2.1 Kapasitas produksi PT. Semen Padang...........................................
8
Tabel 3.1 Proporsi Bahan Baku Semen .........................................................
18
Tabel 4.1 Pemasangan Batu Tahan Api Sesuai Zona .....................................
45
Tabel 5.1 Neraca Massa Gas Conditioning Tower ........................................
65
12
IRA YULI NUTRIANI
HILDA HAYATI
(03121003004)
(03121003016)