DAFTAR ISI

HALAMAN JUDUL
LEMBAR PENGESAHAN
KATA PENGANTAR........................................................................................
LEMBAR PERSEMBAHAN...........................................................................
DAFTAR ISI......................................................................................................
DAFTAR TABEL..............................................................................................
DAFTAR GAMBAR.........................................................................................
BAB I
PENDAHULUAN...........................................................................
1.1 Latar Belakang Kerja Praktik....................................................
1.2 Maksud dan Tujuan Kerja Praktik.............................................
1.3 Ruang Lingkup Kerja Praktik...................................................
1.4 Waktu dan Tempat Kerja Praktik..............................................
BAB II
BAHAN DAN HASIL PRODUKSI..............................................
2.1 Bahan Baku Utama...................................................................
2.2 Bahan Penunjang.......................................................................
2.3 Produk Utama............................................................................
2.4 Produk Samping........................................................................
BAB III SISTEM PROSES..........................................................................
3.1 Proses Secara Umum.................................................................
3.2 Plant EO/EG-II.........................................................................
3.2.1 Reaksi Pembentukan Etilen Oksida dan Scrubbing
(Area
100)
..................................................................................
17
3.2.2 CO2 Removal System (Area 200).....................................
3.2.3 Ethylene Oxide Enriching (Area 300).............................
3.2.4 Sistem Pemurnian Etilen Oksida (Area 400)...................
3.2.5 Pembentukan dan Evaporasi Glikol (Area 500)..............
3.2.6 Pengeringan dan Pemurnian Glikol (Area 600)...............
3.2.7 Pemisahan Fraksi Berat Glikol (Area 600-700)..............
3.3 Plant EOD-II.............................................................................
3.3.1 Persiapan Start-Up...........................................................
3.3.2 Pre Reaction Step.............................................................
3.3.3 Main Reaction Step..........................................................
3.3.4 Post Reaction Step...........................................................
3.3.5 Pencucian Reaktor...........................................................
BAB IV PERALATAN PROSES DAN INSTRUMENTASI.....................
4.1 Peralatan Proses Plant EO/EG-II..............................................
4.2 Peralatan Proses Plant EOD-II..................................................
4.3 Peralatan Utilitas.......................................................................
4.4 Sistem Instrumentasi.................................................................
BAB V
UTILITAS.......................................................................................
5.1 Unit Pemisahan Udara (Air Separation Unit)...........................
5.2 Unit Terminal Etilen..................................................................
3

i
ii
iii
v
vi
1
1
2
3
3
4
4
8
11
13
16
17
17

22
25
28
29
33
35
38
43
43
45
47
47
49
49
66
72
78
81
82
87

5.3 Sistem Penyediaan Steam.......................................................... 90

5.4 Sistem Penyediaan Listrik......................................................... 91
5.5 Sistem Penyediaan Instrumen Air dan Pressurized Air............. 92
5.6 Sistem Penyediaan Air.............................................................. 93
BAB VI MANAJEMEN INDUSTRI........................................................... 100
6.1 Sejarah Perusahaan.................................................................... 100
6.2 Visi dan Misi Perusahaan.......................................................... 101
6.3 Tujuan dan Fungsi Instansi....................................................... 101
6.4 Logo Perusahaan....................................................................... 102
6.5 Struktur Organisasi.................................................................... 102
6.6 Struktur Kebutuhan Tenaga Kerja............................................. 104
6.7 Manajemen Perusahaan............................................................. 104
6.8 Keselamatan dan Kesehatan Kerja............................................ 108
6.9 Jaminan Sosial Tenaga Kerja.................................................... 111
BAB VII LOKASI DAN TATA LETAK PABRIK....................................... 113
7.1 Lokasi Pabrik............................................................................ 113
7.2 Tata Letak Pabrik...................................................................... 114
BAB VIII PENGELOLAAN LINGKUNGAN.............................................. 116
8.1 Sistem Pengolahan Limbah Gas................................................ 116
8.2 Sistem Pengolahan Limbah Cair............................................... 116
8.3 Sistem Pengolahan Limbah Padat............................................. 119
8.4 Pengelolaan Lingkungan........................................................... 119
DAFTAR PUSTAKA......................................................................................... 120
LAMPIRAN

DAFTAR TABEL
Tabel 2.1
Tabel 2.2
Tabel 2.3
Tabel 2.4
Tabel 2.5
Tabel 2.6
Tabel 4.1
Tabel 4.2
Tabel 4.3
Tabel 4.4
Tabel 4.5
Tabel 4.6
Tabel 5.1
Tabel 5.2
Tabel 5.3
Tabel 6.1
Tabel 6.2

Sifat Fisik Etilen............................................................................... 4

Sifat Fisik Oksigen........................................................................... 6
Sifat Fisik Air................................................................................... 6
Sifat Fisik Etilen Oksida.................................................................. 7
Spesifikasi Hasil Produksi Plant EO/EG-II..................................... 14
Spesifikasi Hasil Produksi Plant EOD-II......................................... 15
Peralatan Utilitas Reverse Osmosis Unit.......................................... 73
Peralatan Utilitas Demineralized Water........................................... 74
Peralatan Utilitas Cooling Water Unit.............................................. 75
Peralatan Utilitas Air Separation Unit............................................. 76
Peralatan Utilitas Unit Terminal Etilen............................................ 77
Peralatan Waste Water Treatment Unit............................................. 77
Komponen Penyusun Udara............................................................. 82
Spesifikasi Produk Gas Nitrogen..................................................... 85
Spesifikasi Produk Gas Oksigen...................................................... 86
Pembagian Kelompok Kerja............................................................ 104
Cuti Ekstra........................................................................................ 108

DAFTAR GAMBAR
Gambar 3.1 Reaksi Utama dan Reaksi Samping Pembentukan Etilen
Oksida
..............................................................................................
20
Gambar 4.1 Pompa
Sentrifugal
..............................................................................................
50
Gambar 4.2 Oxygen
Mixing
Station
..............................................................................................
50
Gambar 4.3 Multitubular
Fixed
Bed
Reactor
..............................................................................................
51
Gambar 4.4 Scrubber
dan
K.O
Drum
..............................................................................................
52
Gambar 4.5 Kompresor
Sentrifugal
..............................................................................................
52
Gambar 4.6 Contactor K.O/Pressaturator Drum dan Contactor
..............................................................................................
53
Gambar 4.7 Reboiler
..............................................................................................
55
Gambar 4.8 Plate
Heat
Exchanger
..............................................................................................
55
Gambar 4.9 Reciprocating
Pump
..............................................................................................
56
Gambar 4.10 Fin
Fan
Heat
Exchanger
..............................................................................................
56
Gambar 4.11 Kondensor
..............................................................................................
58
Gambar 4.12 Glycol
Feed
Stripper
..............................................................................................
59
Gambar 4.13 Plug
Flow
Reactor
(PFR)
..............................................................................................
60
6

Gambar 4.14 Evaporator

..............................................................................................
61
Gambar 4.15 Ejector
System
..............................................................................................
63
Gambar 4.16 Kolom
Distilasi
..............................................................................................
65
Gambar 4.17 Double
Pipe
Heat
Exchanger
..............................................................................................
66
Gambar 4.18 Pre-Reaction
Vacuum
Pump
..............................................................................................
67
Gambar 4.19 Main
Reaction
Pump
..............................................................................................
69
Gambar 4.20 HTM
Recirculation
Pump
..............................................................................................
69
Gambar 4.21 Catalyst
Dosing
Pump
..............................................................................................
71
Gambar 5.1 Skema
Open
Cooling
Water
System
..............................................................................................
97
Gambar 5.2 Skema
Closed
Cooling
Water
System
..............................................................................................
98
Gambar 5.3 Skema Once Through Cooling Water System
..............................................................................................
99
Gambar 6.1 Logo Perusahaan PT Polychem Indonesia Tbk Divisi
Kimia-Merak
..............................................................................................
102
Gambar 6.2 Struktur Organisasi PT Polychem Indonesia Tbk Divisi
Kimia-Merak
..............................................................................................
103
Gambar 7.1 Lokasi PT Polychem Indonesia Tbk Divisi Kimia-Merak
..............................................................................................
114
Gambar 7.2 Tata Letak PT Polychem Indonesia Tbk Divisi KimiaMerak

..............................................................................................
115