PC Revoat 02072010

R E VO - AT
EDISI 1
18KWZBI1
PT Astra Honda Motor
DAFTAR
ISI
PETUNJUK PEMAKAIAN
KELOMPOK MESIN
KELOMPOK RANGKA
INDEKS PART NUMBER
INDEKS DESCRIPTION
PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
REVO-AT.
I. CARA MEMESAN PARTS

1. Informasi yang diperlukan
Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada
parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.
Nomor-nomor yang dibutuhkan :
(a) Parts mesin
: Part Number dan Nomor seri mesin
(b) Parts rangka
: Part Number dan Nomor seri rangka
(c) Parts Throttlebody
: Part Number dan Nomor identifkasi Throttlebody
2. Perubahan-perubahan
Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Catalog News yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami
menganjurkan agar Sdr. selalu menyimpan Parts Catalog News bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.
II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part
(contoh) Parts umum (General parts)
Nomor fungsi
Nomor
Kode warna
dan komponen
kode
Kode subkontraktor
model
Kode modifikasi
(contoh) Baut-baut, mur-mur dan standar parts lain.
Nomor fungsi
Dimensi
dan tipe

Pengerjaan permukaan
secara kimiawi
SO
2. Kode warna
Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.
Kode Warna
Kode pabrik
Kode Honda
NHB12M
P101P
AFB
POV
CSR
R333C
Warna
Affinity Black Mettallic
Pearl Odyssey Violet
Candy Scarlet Red
3. Singkatan-singkatan
Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :
ASSY................. Assembly
L.E.D............... Light emitting diode
COMP............... Complete.
MPH................ Miles per hour
R........................ Right
L (100L)........... Link(100 Links)
L........................ Left
A.C.................. Alternating current
STD................... Standard
D.C.................. Direct current
MM.................... Milimeter
IN.................... Inlet
G....................... Gram
EX................... Exhaust
T(22).................. Tooth (22Teeth)
FR................... Front
A........................ Ampere
RR................... Rear
V........................ Volt
Hex.................. Hexagonal
W....................... Watt
A.M.................. Attaching mark
WL..................... With labelling
T.M.................. Transcript mark
WOL.................. Without labelling
C.D.I................ Capacitive
KPH................... Kilometers per hour
Discharge Ignition
4. Dimensi-dimensi
Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).
Part

Contoh
6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.

7. Jumlah yang diperlukan
Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.
8. Illustrasi
Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.
9. Nama part
Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.
10. Model dan nomor seri yang berlaku
Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam
parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

Model
NCF110CSF
B

Tipe
No. Seri
Mesin yang
berlaku mulai
IN
Indonesia
JBD1E-1000001~
2IN
Indonesia
Kode
daerah
pemasaran
No. Seri
Rangka yang
berlaku mulai
MH1JBD11*AK000001~
No. Identifikasi
Throttle body
yang berlaku
GQR9A B
Pengertian
Bolt (Screw)
6x12
diameter 6mm, panjang 12mm
Pin
8x14
diameter 8mm, panjang 14mm
O-Ring
9.5x1.6
diameter 9,5mm, tebal 1,6mm
Oil seal 14x24x5
diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
Tube
5x130
diameter dalam 5mm, panjang 130mm
5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.
* Dari nomor identifikasi throttle body, hanya dipakai bagian yang digaris bawahi
didalam contoh dibawah
GQR9A B KC 7
III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

11. Lokasi nomor seri pada sepeda motor
F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.
F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.
1. F.R.T. didasarkan atas kondisi servis sebagai berikut :
NOMOR SERI
RANGKA
a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.
b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat
servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah
siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan
normal.
c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah
diservis, dimasukkan juga kedalam F.R.T.
2. Metode perhitungan

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

(contoh) 0,3 = 18 menit
5,6 = 5 jam dan 36 menit
NOMOR SERI MESIN
DAFTAR KONVERSI
Jam
0,1
0,2
0,3
0,4
0,5
NOMOR IDENTIFIKASI
THROTTLE BODY
Menit
6
12
18
24
30
Jam
0,6
0,7
0,8
0,9
1,0
Menit
36
42
48
54
60
3. Menghitung F.R.T.

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :
a.

Pekerjaan yang tidak berhubungan

F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring
Service item/Bagian yang diservis
F.R.T.
Cylinder
1,4
Clutch spring

0,7
F.R.T. untuk pekerjaan ini adalah : 1,4 + 0,7 = 2,1
b. Pekerjaan yang terulang
Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.
Pemeriksaan waktu pengapian
0,2
F.R.T.
2.
Penyetelan dan pembersihan busi
0,1
3.
Penyetelan tappet
0,3
4.
Penyetelan stasioner Throttlebody
0,1
5.
Pemeriksaan oli mesin (tidak termasuk

penggantian oli mesin)
0,1
Penyetelan kopling
0,1
Pembersihan elemen saringan udara
0,3
Pengukuran tekanan kompressi
0,1
9.
Pemeriksaan cairan baterai dan berat jenisnya
0,2
10.
Pengukuran tinggi pelampung Throttlebody
0,6
11.
Pembersihan saringan oli mesin
0,6
12.
Penyetelan gas tangan
0,1
Cylinder head gasket
1,0
Piston
1,5
F.R.T. untuk pekerjaan ini adalah : 1,5
c. Pekerjaan yang sebagian berhubungan

6.
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T
untuk pekerjaan yang terulang.
7.
(contoh) Penggantian gear shift drum dan crankshaft assembly.
8.
F.R.T.
Gearshift drum
* 3,9
Crankshaft
* 4,1
Pembongkaran crankcase
* 3,7
F.R.T. untuk pekerjaan ini adalah : (3,9 + 4,1) - 3,7 = 4,3
Pekerjaan yang terulang adalah pembongkaran crankcase.
* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.
Rangka
No.
4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan

No.
1.

2.

3.

Mesin
F.R.T.
1,5
Kepala silinder
1,1
Throttlebody
0,4
F.R.T.
1.
Penyetelan rem depan
0,1
2.
Penyetelan rem belakang
0,1
3.
Pemeriksaan cara kerja rem
0,1
4.
Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai
tetapi tidak termasuk penggantian sprocket)
0,1
5.
0,1
b. Pembongkaran
No.
1.
F.R.T.
1.
No.

Throttlebody
F.R.T.
0,7
KELOMPOK MESIN
E-2
CYLINDER HEAD COVER
E-3
CYLINDER HEAD
E-4
CAMSHAFT / VALVE
2
E-5
CAM CHAIN / TENSIONER
E-6
CYLINDER
E-7
RIGHT CRANKCASE COVER
E-8
GENERATOR
E-11
OIL PUMP
E-12
STARTER MOTOR
TST 10 PC 004 REVO-AT
02. 07 . 2010
KELOMPOK MESIN
E-13
LEFT CRANKCASE COVER
E-17
DRIVEN FACE
E-17-10
E-19
CRANKCASE
E-20
E-15
KICK STARTER SPINDLE
E-16
DRIVE FACE
TRANSMISSION
CRANKSHAFT / PISTON
02. 07 . 2010
E-17-20
E-22
CLUTCH
THROTTLE BODY
F - 14 - 40
Front Wheel
Ref (Relative ref. Number)

No. Description

1 AXLE, FRONT WHEEL............................ 0,2

4 FRONT WHEEL....................................... 0,8
5 FRONT TIRE........................................... 0,7
6 TUBE, FRONT TIRE(SATU).................... 0,7

7 GEARBOX ASSY., SPEEDOMETER...... 0,2
10 DISC, FRONT BRAKE............................. 0,3

15 (3)

BEARING, FRONT WHEEL(SATU)......... 0,4
Ref

No.
F.R.T.
Part No.
Description
QTY
44301-KWB-600
44311-KWB-920
44620-KPH-951
44601-KWB-921
44711-KWW-010
AXLE, FR. WHEEL .......................................................

COLLAR, FR. WHEEL SIDE.........................................
COLLAR, FR. AXLE DISTANCE ..................................
WHEEL., FR .................................................................
TIRE, FR . .....................................................................
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
22517-25017-0000
44800-KWB-600
44806-KWB-600
44809-KFM-900
45251-KWB-921
TUBE, TIRE ..................................................................

BOX ASSY., SPEEDOMETER GEAR...........................
GEAR, SPEEDOMETER (19T).....................................
WASHER, SPEEDOMETER GEAR .............................
DISK, FR. BRAKE ........................................................
1
1
1
1
1
11
12
13
14
15
90105-KGH-901
90306-KGH-901
91251-KPH-901
91251-KWB-601
HB62012-RS
BOLT, BRAKE DISK, 8X24 ...........................................

NUT, U, 12MM ..............................................................
DUST SEAL, 21X37X7 .................................................
DUST SEAL, 42X54X7 .................................................
BEARING, RADIAL BALL, 6201UU .............................
4
1
1
1
2
02 . 07 . 2010
Notes
41
F - 12
Front Brake Caliper

No. Description

2 SHOE(PAD) SET, BRAKE :FRONT......... 0,1
12 (1)

PISTON, FRONT BRAKE CALIPER....... 0,5

.TERMASUK: Mengeluarkan minyak rem
13 CALIPER, FRONT BRAKE...................... 0,4

.TERMASUK: M|engelurkan minyak rem
14 BRACKET, FRONT CALIPER................. 0,2
40
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
06451-961-405
06455-KWB-601
43352-568-004
43353-461-772
45111-MAJ-G42
SEAL SET, PISTON ......................................................

PAD SET, FR.................................................................
SCREW, BLEEDER ......................................................
CAP, BLEEDER ............................................................
RING, STOPPER . ........................................................
1
1
1
1
1
6
7
8
9
10
45131-GZ0-007
45132-166-017
45133-MA3-007
45208-KWB-601
45215-KPH-951
BOLT, PIN .....................................................................

BOOT, PIN BUSH .........................................................
BOOT B.........................................................................
SPRING, PAD ...............................................................
PIN, HANGER ..............................................................
1
1
1
1
1
11
12
13
14
16
45216-166-007
45218-KWB-601
45250-KWB-921
45290-KWB-601
90131-KPH-881
WASHER, WAVE ..........................................................

PISTON . .......................................................................
CALIPER SUB ASSY., R. FR . ......................................
BRACKET SUB ASSY., FR ...........................................
BOLT, TORX, 8X25 .......................................................
1
1
1
1
2
02 . 07 . 2010
Notes
F-5
Fr. Brake Master
Cylinder

No. Description
1 SWITCH, FRONT STOP.......................... 0,5

3 HOSE, FRONT BRAKE........................... 0,6

7

10

CYLINDER, FRONT BRAKE MASTER... 0,8

DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER ............................. 0,1
12 PISTON SET, FRONT BRAKE

MASTER . ............................................... 0,8

13 LEVER, HANDLE :RIGHT....................... 0,3
34
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
35340-KWB-601
43513-KBP-882
45126-KWW-A40
45156-KWW-A40
45157-KWW-A00
SWITCH ASSY., FR. STOP............................................

CAP, MASTER CYLINDER............................................
HOSE COMP., FR. BRAKE............................................
CLAMPER, BRAKE HOSE . ..........................................
CLAMPER B, BRAKE HOSE.........................................
1
1
1
1
1
6
7
8
9
10
45504-410-004
45510-KWB-600
45512-MA6-007
45517-GW0-751
45520-GW0-912
BOOT COMP..................................................................
CYLINDER SUB ASSY., FR. BRAKE.............................
PROTECTOR.................................................................
HOLDER, MASTER CYLINDER....................................
DIAPHRAGM . ...............................................................
1
1
1
1
1
11
12
13
14
15
45521-GW0-913
45530-KVY-911
53175-KRS-T80
81312-KPH-900
90102-KGH-900
PLATE, DIAPHRAGM ...................................................

CYLINDER SET, MASTER . ..........................................
LEVER, R. STEERING HANDLE ..................................
COLLAR, FR. FENDER ................................................
BOLT, FLANGE, 6X10 ...................................................
1
1
1
1
1
16
17
18
19
20
90114-KGH-901
90145-GAZ-981
90545-300-000
90651-MA5-672
93600-04012-1G
BOLT, HANDLE LEVER PIVOT . ...................................

BOLT, OIL, 10X22 .........................................................
WASHER, OIL BOLT......................................................
CIRCLIP.........................................................................
SCREW, FLAT, 4X12 . ...................................................
1
2
4
1
2
21
22
23
24
93893-04012-18
94050-0600
95701-06022-01
96001-06014-00
SCREW-WASHER, 4X12 ..............................................

NUT, FLANGE, 6MM .....................................................
BOLT, FLANGE, 6X22 ...................................................
BOLT, FLANGE, 6X14 ...................................................
1
1
2
1
02 . 07 . 2010
Notes
KELOMPOK RANGKA
F-1
HEADLIGHT
F-2
METER
F-4
SWITCH / CABLE / MIRROR
F-5
FR. BRAKE MASTER CYLINDER
F-7
HANDLE PIPE / HANDLE COVER
F-9
STEERING STEM
F-10
FRONT FENDER
F-11
FRONT FORK
02. 07 . 2010
F-12
FRONT BRAKE CALIPER
KELOMPOK RANGKA
F-14 - 40
FRONT WHEEL
F-21
FUEL TANK / FUEL PUMP
F-27
EXHAUST MUFFLER
F-18
REAR BRAKE PANEL
F-19 - 30
REAR WHEEL
F-23 SEAT/GRAB RAIL / LUGGAGE BOX
F-25
AIR CLEANER
F-29
F-30
STEP
PEDAL / KICK ARM
02. 07 . 2010
KELOMPOK RANGKA
F-31
STAND
F-34
REAR FENDER
F-32
F-36-10
SWINGARM
F-33
REAR COMBINATION LIGHT
F-38
REAR CUSHION
WIRE HARNESS
F-39
FRAME BODY
F-44 FRONT TOP COVER / POSITION LIGHT
02. 07 . 2010
F-44-10
MAIN PIPE COVER
KELOMPOK RANGKA
F-45
BODY COVER
F-50
MARK / EMBLEM
F-48
TOOLS
10
02. 07 . 2010
F-49
CAUTION LABEL
E-2
Cylinder Head Cover
2
No. Description

1 COVER, CYLINDER HEAD.................... 0,1

2 GASKET, CYLINDER HEAD COVER..... 0,1
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2

4
5
12310-KWZ-900
12391-KWB-600
12391-KWW-600
90543-MV9-671
90701-KFM-901
COVER COMP., CYLINDER HEAD..............................

GASKET, HEAD COVER..............................................
GASKET, HEAD COVER..............................................
RUBBER, MOUNTING . ...............................................
DOWEL PIN, SPECIAL, 8X14 . ....................................
9001A-KWC-900
BOLT, HEAD COVER ASSY ........................................ 2
02 . 07 . 2010
Notes
1
1
1
2
1
11
E-3
Cylinder Head
2
No. Description

1 HEAD, CYLINDER.................................. 1,8

.TERMASUK: Penyetelan dan skir klep
2 GUIDE, INTAKE VALVE(SATU).............. 1,8

.TERMASUK: Reaming
GUIDE, EXHAUST VALVE(SATU).......... 1,8

.TERMASUK: Reaming

GUIDE, VALVE : UNTUK 1 KENDARAAN 2,1

.TERMASUK: Reaming

5 GASKET, CYLINDER HEAD................... 0,9
6 INSULATOR, THROTTLE BODY............ 0,4

9 PLUG, SPARK......................................... 0,1
10 SENSOR, OXYGEN................................ 0,6
12
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5

1220A-KWZ-750
12204-KVY-901
12206-KPL-900
12212-KWZ-900
12251-KWB-601
12251-KWZ-901
HEAD SUB ASSY., CYLINDER....................................

GUIDE, VALVE (OS).....................................................
CLIP, VALVE GUIDE.....................................................
PLATE, CYLINDER HEAD . .........................................
GASKET, CYLINDER HEAD .......................................
GASKET, CYLINDER HEAD.........................................
6
7
9

10
1620A-KWZ-750
16217-KPH-700
31916-KWB-601
31926-KWB-601
36532-KWZ-901
INSULATOR ASSY., THROTTLE BODY....................... 1

BAND, INSULATOR . ................................................... 1
PLUG, SPARK (CPR6EA-9S)....................................... 1
PLUG, SPARK (U20EPR9S)........................................ (1)
SENSOR, OXYGEN..................................................... 1
12
13
14
15
36535-KWB-600
90002-KWB-600
90201-GCC-000
90701-KFM-901
GUARD, OXYGEN SENSOR.......................................

BOLT, FLANGE, 5X12..................................................
NUT, HEX., 7MM .........................................................
DOWEL PIN, SPECIAL, 8X14......................................
1
1
4
2
16
17
18
20
91304-KPH-700
92900-08032-1E
93404-06012-00
95701-06014-0
O-RING, 29X2.4 ..........................................................

BOLT, STUD, 8X32 ......................................................
BOLT-WASHER, 6X12 . ...............................................
BOLT, FLANGE, 6X14..................................................
1
2
1
1
21
22
95701-06020-00
96001-06100-0
BOLT, FLANGE, 6X20.................................................. 2

BOLT, FLANGE, 6X100................................................ 2
02 . 07 . 2010
1
2
2
1
1
1
Notes
E-4
Camshaft / Valve
2
No. Description

2

5

6 ARM, EXHAUST VALVE ROCKER

(SATU).................................................... 1,0
.TERMASUK: Penyetelan klep
ARM, VALVE ROCKER

:UNTUK 1 KENDARAAN........................ 1,0
VALVE, INTAKE(SATU).......................... 1,4

.TERMASUK: skir klep
VALVE, EXHAUST(SATU)...................... 1,4
VALVE :UNTUK 1 KENDARAAN............ 1,6
8

9

Ref

No.
F.R.T.
CAMSHAFT............................................ 1,0
ARM, INTAKE VALVE ROCKER(SATU) 1,0
Part No.
Description
1
2
3
4
5
12209-GB4-682
14100-KWZ-901
14125-KVY-900
14126-KPG-T00
1443A-KWB-920
SEAL, VALVE STEM.....................................................

CAMSHAFT COMP.......................................................
PLUNGER, CAM SETTING...........................................
SPRING, PLUNGER.....................................................
ARM ASSY., IN. VALVE ROCKER ...............................
2
1
1
1
1
6
7
8
9
10
1444A-KWB-920
14451-KWB-600
14711-KWB-600
14721-KVY-900
14751-KWB-921
ARM ASSY., EX. VALVE ROCKER...............................

SHAFT, ROCKER ARM.................................................
VALVE, IN......................................................................
VALVE, EX.....................................................................
SPRING, VALVE............................................................
1
2
1
1
2
11
12
13
14771-GB4-680
14775-KVY-900
14781-MA6-000
RETAINER, VALVE SPRING......................................... 2

SEAT, VALVE SPRING.................................................. 2
COTTER, VALVE........................................................... 4
10 (1,9,10,11) SPRING DAN/ATAU STEM

SEAL, INTAKE VALVE(SATU)................ 1,2
SPRING DAN/ATAU STEM SEAL,

EXHAUST VALVE(SATU)....................... 1,2
SPRING DAN/ATAU STEM SEAL,

VALVE :UNTUK 1 KENDARAAN............ 1,3
QTY
02 . 07 . 2010
Notes
13
E-5
Cam Chain /
Tensioner
2
No. Description

1
2
3
4
SPROCKET, CAM...................................
CHAIN, CAM...........................................
ARM, CAM CHAIN TENSIONER............
ROLLER(S), CAM CHAIN TENSIONER
0,4
1,8
0,9
0,9
7 (6,8)
ROD, CAM CHAIN TENSIONER PUSH 0,9
9 ROLLER, CAM CHAIN GUIDE............... 1,0
11 SPROCKET, CAM CHAIN GUIDE.......... 3,5

.TERMASUK: Pelepasan dan

pemasangan mesin
12 BOLT, CAM CHAIN GUIDE ROLLER...... 3,5

pemasangan mesin
14
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
14321-KWB-600
14401-KWB-920
14500-KWB-600
14502-086-001
14531-KWB-600
SPROCKET, CAM (32T) ..............................................

CHAIN, CAM (90L)........................................................
ARM COMP., CAM CHAIN TENSIONER......................
ROLLER, CAM CHAIN TENSIONER............................
COLLAR, CAM CHAIN TENSIONER............................
1
1
1
1
1
6
7
8
9
10
14541-GB4-682
1455A-KTL-GB0
14566-086-031
14610-KWB-600
14615-KFL-851
SPRING, CAM CHAIN TENSIONER.............................

PUSH ROD ASSY., TENSIONER..................................
HEAD, CAM CHAIN TENSIONER PUSH.....................
ROLLER COMP., CAM CHAIN GUIDE ........................
PIN, GUIDE ROLLER....................................................
1
1
1
1
1
11
12
13
14
15
14670-KWB-600
14675-KWB-600
90081-035-000
90083-KWB-8A0
90404-KWB-600
SPROCKET COMP., CAM CHAIN................................

SPINDLE, CAM CHAIN GUIDE.....................................
BOLT, SEALING, 14MM................................................
BOLT, KNOCK, 5MM.....................................................
WASHER, 8.5X26X2.3..................................................
1
1
1
2
1
16
17
18
19
20
90463-ML7-000
90475-KWB-600
90544-KF0-000
95701-06018-01
95701-08025-00
WASHER, SEALING, 6.5MM........................................

WASHER, 8MM.............................................................
WASHER, SEALING, 14MM.........................................
BOLT, FLANGE, 6X18...................................................
BOLT, FLANGE, 8X25...................................................
1
1
1
1
1
02 . 07 . 2010
Notes
E- 6
Cylinder
2
No. Description
1
2
3
CYLINDER.............................................. 1,2
GASKET, CYLINDER............................. 1,1
SENSOR, THERMO............................... 0,4
Ref

No.
F.R.T.

1
2
3
4
5
Part No.
Description
12100-KWZ-750
12191-KWB-921
37750-KPH-701
90443-MB0-000
90701-KFM-901
CYLINDER COMP........................................................
GASKET, CYLINDER ..................................................
SENSOR ASSY., THERMOSTAT OIL ..........................
WASHER, SEALING, 10MM . ......................................
DOWEL PIN, SPECIAL, 8X14......................................
02 . 07 . 2010
QTY
Notes
1
1
1
1
2
15
E-7
Right Crankcase
Cover
2
No. Description

1
2

4
COVER, CLUTCH................................... 1,4

(3)
OIL COOLER COVER ATAU GASKET... 0,4
COVER, CRANKCASE :RIGHT ............. 0,2
9 EMBLEM, SIDE COVER :RIGHT . ......... 0,1

10 GASKET, CRANKCASE COVER :

RIGHT..................................................... 0,1

11
13
14
15
GASKET, CLUTCH COVER BASE......... 1,2

DUCT A, AIR INTAKE.............................. 0,5
DUCT B, AIR INTAKE............................. 0,5
DUCT, AIR OUTLET . ............................. 0,3
19 BEARING, DRIVESHAFT :RIGHT ......... 1,4

20 OIL SEAL, DRIVESHAFT........................ 1,3
21 OIL SEAL, CRANKSHAFT :RIGHT......... 1,3

16
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
11321-KWZ-900
11322-KWZ-900
11323-KWZ-901
11331-KWZ-900
11332-KWZ-900
COVER., CLUTCH........................................................
COVER, OIL COOLER.................................................
GASKET, OIL COOLER COVER..................................
COVER, R.....................................................................
DUCT, AIR FEED .........................................................
1
1
1
1
1
6
7
8
9
10
1134B-KVY-900
11346-KTR-940
11346-KWZ-900
11370-KWZ-900
11394-KWZ-900
TUBE ASSY, DRAIN.....................................................

CLAMPER A, OIL TEMP SENSOR...............................
BAND, CLUTCH COVER DUCT...................................
EMBLEM COMP., R. COVER.......................................
GASKET, R. CRANKCASE COVER.............................
1
1
2
1
1
11
12
13
14
15
11395-KWZ-900
17254-KVB-T00
19741-KWZ-900
19742-KWZ-900
19743-KWZ-900
GASKET, CLUTCH COVER.........................................

BAND, CONNECTING TUBE (40) . .............................
DUCT A, R. COVER INLET..........................................
DUCT B, R. COVER INLET..........................................
DUCT, R. COVER OUTLET . .......................................
1
1
1
1
1
17
18
19

20
90005-GHB-610
90114-126-900
91005-KWZ-901
91102-GE0-003
91201-KWZ-902
BOLT, FLANGE, 6X12 .................................................

BOLT, FLANGE, 6MM...................................................
BEARING, RADIAL BALL, 6204...................................
BEARING, RADIAL BALL, 6204...................................
OIL SEAL, 30X42X5.....................................................
2
1
1
1
1
02 . 07 . 2010
Notes
E-7
Right Crankcase
Cover
2
No. Description
Ref

No.
Part No.
Description
21
22
23
24
25
91203-459-771
93500-04025-0G
93903-34120
94301-08141
95002-80001
OIL SEAL, 27X37X7.......................................................

SCREW, PAN, 4X25 .....................................................
SCREW, TAPPING, 4X8................................................
DOWEL PIN, 8X14 . ......................................................
CLIP, TUBE (C12) .........................................................
26
27
28
29
96001-06025-00
96001-06035-00
96001-06040-00
96001-06045-00
BOLT, FLANGE, 6X25 . ................................................. 3

BOLT, FLANGE, 6X35 . ................................................. 6
BOLT, FLANGE, 6X40 . ................................................. 10
BOLT, FLANGE, 6X45 . ................................................. 2
F.R.T.
02 . 07 . 2010
QTY
Notes
1
2
3
4
1
17
E-8
Generator
2
No. Description
2 (1)

ROTOR ATAU FLYWHEEL...................... 0,8
3 STATOR................................................... 0,8

18
Ref

No.
F.R.T.
Part No.
Description
QTY
1
1
1
1
6
1
1

2
3
4
5
28120-KPH-701
28120-KWB-921
31110-KWW-711
31120-KWZ-902
90085-KTC-920
90426-KVB-900
CLUTCH ASSY., ONE WAY .........................................

CLUTCH ASSY., ONE WAY..........................................
FLYWHEEL COMP........................................................
STATOR COMP.............................................................
BOLT, SOCKET, 6X14 ..................................................
WASHER, SPECIAL, 14MM..........................................
6
7
8
94001-14000-0S
96001-06016-00
96001-06022-00
NUT, HEX., 14MM......................................................... 1

BOLT, FLANGE, 6X16................................................... 2
BOLT, FLANGE, 6X22................................................... 2
02 . 07 . 2010
Notes
E - 11
Oil Pump
2
No. Description

1 (2)
PUMP ASSY., OIL.................................... 1,3
5 SCREEN, OIL FILTER............................. 1,2
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
5
15100-KWB-600
15119-KWB-600
15421-035-010
PUMP ASSY., OIL.......................................................... 1

GASKET, OIL PUMP BODY........................................... 1
SCREEN, OIL FILTER................................................... 1
7
8
96001-06016-00
96001-06022-00
BOLT, FLANGE, 6X16................................................... 2

BOLT, FLANGE, 6X22................................................... 1
02 . 07 . 2010
Notes
19
E - 12
Starter Motor
2
No. Description

1

2

F.R.T.
Ref

No.
(9)
GEAR, STARTER DRIVEN..................... 0,8
(3)
GEAR, STARTER REDUCTION............. 0,5
6 MOTOR, STARTING . ............................ 0,6

7 TERMINAL, BRUSH(STARTER)............ 0,8
8 SUB HARNESS, STARTER.................... 0,3
20
Part No.
Description

1
2

3

4

5
28110-KWB-920
28130-KWB-920
28132-KPH-900
31204-KG8-004
31206-GW3-004
GEAR., STARTER DRIVEN...........................................

GEAR COMP., STARTER REDUCTION ......................
SHAFT, REDUCTION GEAR.........................................
SPRING, CARBON BRUSH..........................................
PACKING.......................................................................
1
1
1
2
1
6
7
8
9
10
31210-KWB-921
32101-GW3-780
32105-KWZ-840
91005-KWB-921
91309-KEE-630
MOTOR UNIT, STARTER..............................................

BRUSH SET..................................................................
SUB CORD, STARTER MOTOR ..................................
BEARING, NEEDLE, 20X26X18.2 ...............................
O-RING..........................................................................
1
1
1
1
1
11
12
13
93892-04006-08
93892-05016-08
96001-06032-00
SCREW-WASHER, 4X6................................................ 1
SCREW-WASHER, 5X16.............................................. 3
BOLT, FLANGE, 6X32................................................... 2
02 . 07 . 2010
QTY
Notes
E - 13
Left Crankcase
Cover
2
No. Description
1
4
5

COVER, CRANKCASE :LEFT................ 0,7

COVER, CRANKCASE :LEFT REAR..... 0,1
GASKET, CRANKCASE COVER :
LEFT....................................................... 0,5
BEARING, CRANKCASE COVER :

LEFT....................................................... 0,8
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
11341-KWZ-900
11346-KTR-940
11347-KTR-940
11360-KWZ-900
11396-KWZ-900
COVER, L. CRANKCASE..............................................
CLAMPER A, OIL TEMP SENSOR................................
CLAMPER B, OIL TEMP SENSOR...............................
COVER COMP., L. RR . ................................................
GASKET, L. CRANKCASE COVER .............................
1
1
1
1
1
6
8
9
10
1565A-KWZ-750
90084-GN5-830
91008-KVY-901
91303-377-001
GAUGE ASSY, OIL LEVEL ...........................................

CAP, A.C. GENERATOR . .............................................
BEARING, RADIAL BALL, 6001....................................
O-RING, 13.8X2.5 ........................................................
1
1
1
1
11
12
13
14
15
91307-035-001
94301-08141
94520-30000
96001-06035-00
96001-06040-00
O-RING, 18X3 ..............................................................

DOWEL PIN, 8X14 .......................................................
CIRCLIP, INTERNAL, 30MM ........................................
BOLT, FLANGE, 6X35...................................................
BOLT, FLANGE, 6X40...................................................
1
2
1
2
8
02 . 07 . 2010
Notes
21
E - 15
Kick Starter
Spindle
2
No. Description
1 GEAR, KICK DRIVE............................... 3,5


pemasangan mesin
2 SHAFT, KICK DRIVEN............................ 3,5

pemasangan mesin
3 SHAFT, KICK DRIVEN............................ 3,5

pemasangan mesin
4 GEAR, KICK STARTER FIRST IDLE . ... 1,2
6 SPINDLE, KICK STARTER..................... 3,5

pemasangan mesin
9 SPRING, KICK STARTER RETURN...... 3,5

pemasangan mesin
22
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
28231-KWZ-900
28232-KWZ-900
28233-KWZ-900
28234-KWZ-900
28242-KWZ-900
GEAR, KICK DRIVE (35T) . ..........................................

SHAFT, KICK DRIVEN (16T).........................................
SHAFT, KICK IDLE (13T) .............................................
GEAR A, KICK IDLE (37T) ...........................................
SPRING, KICK IDLE . ...................................................
2
1
1
1
1
6
7
8
9
10
28251-KWZ-900
28262-041-731
28271-KWZ-900
28281-KWZ-900
28282-KWZ-900
SPINDLE, KICK STARTER . .........................................

RETAINER, KICK SPRING . .........................................
SPRING, FRICTION......................................................
SPRING, KICK RETURN . ............................................
COLLAR, KICK SPRING ..............................................
1
1
1
1
1
11
12
13
14
15
90402-KWZ-900
90412-KPH-900
90608-072-001
93404-06012-00
94510-20001
SEAT, SPRING .............................................................

WASHER, SPECIAL, 12X23 . .......................................
WASHER, 12MM...........................................................
BOLT-WASHER, 6X12 . ................................................
CIRCLIP, EXTERNAL, 20MM........................................
1
1
1
1
1
02 . 07 . 2010
Notes
E - 16
Drive Face
2
No. Description
2 FACE, DRIVE......................................... 0,3

4 (3)
FACE, MOVABLE DRIVE....................... 0,3
5 (2)
ROLLER, WEIGHT................................. 0,3
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
22011-GCC-770
22102-KWZ-900
22105-GGE-900
22110-KWZ-900
22123-KWZ-305
PIECE, SLIDE . .............................................................

FACE, DRIVE ...............................................................
BOSS, DRIVE FACE ....................................................
FACE COMP., MOVABLE DRIVE..................................
ROLLER SET, WEIGHT . ..............................................
6
7
8
22131-KVB-900
90426-KWZ-900
94030-14200
PLATE, RAMP............................................................... 1
WASHER, THRUST, 15.1MM........................................ 2
NUT, HEX., 14MM ........................................................ 1
02 . 07 . 2010
Notes
3
1
1
1
1
23
E - 17
Driven Face
2
No. Description
24
1
2

3

BELT, DRIVE.......................................... 0,3

(4,5,10)
FACE, DRIVEN....................................... 0,4
(11,12,13)
FACE, MOVABLE DRIVEN..................... 0,4
6 (8,9)
SPRING, DRIVEN FACE........................ 0,4
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
23100-KWZ-901
23210-KWZ-900
23220-KWZ-900
23225-KSY-900
23226-KVB-900
BELT, DRIVE.................................................................
FACE COMP., DRIVEN.................................................
FACE COMP, MOVABLE DRIVEN................................
PIN, ROLLER GUIDE . .................................................
ROLLER, GUIDE . ........................................................
1
1
1
3
3
6
7
8
9
10
23233-KWZ-900
23236-KWZ-900
23237-GCC-C50
23238-GCC-000
90439-KWZ-900
SPRING, DRIVEN FACE...............................................

SEAT, DRIVEN FACE SPRING.....................................
COLLAR, SEAL ............................................................
COLLAR, SPRING........................................................
WASHER, 12X24X2.3...................................................
1
1
1
1
1
11
12
13
14
15
91211-GFC-771
91351-GR1-000
91351-642-000
94050-12001
94510-34000
OIL SEAL, 34X39X3......................................................

O-RING, 38.5X2............................................................
O-RING, PINION CAP...................................................
NUT, FLANGE, 12MM ..................................................
CIRCLIP, EXTERNAL, 34MM........................................
2
1
1
1
1
02 . 07 . 2010
Notes
E - 17 - 10
Transmission
2
No. Description
Ref

No.
F.R.T.
Part No.
Description
1
2
3
4
5
11108-KWZ-900
23217-KWZ-900
23421-KWZ-900
23422-KWZ-900
23430-KWZ-900
PLATE, BEARING SETTING.........................................

SET RING, 17MM .........................................................
SHAFT, COUNTER (16T) .............................................
GEAR, COUNTER (40T) ..............................................
GEAR COMP., FINAL (52T) . ........................................
1
1
1
1
1
6
7
8
9
10
23801-KTE-910
23811-KR3-600
90084-041-000
90462-KFL-851
94510-17000
SPROCKET, DRIVE (14T) ............................................

PLATE A2, FIXING . ......................................................
BOLT, DRIVE SPROCKET FIXING ..............................
WASHER B, SPLINE, 17MM ........................................
CIRCLIP, EXTERNAL, 17MM .......................................
1
1
2
1
1
11
95701-06012-00
BOLT, FLANGE, 6X12................................................... 3

OUNTERSHAFT, TRANSMISSION ..... 3,5
C


pemasangan mesin

GEAR, COUNTER.................................. 1,3
SHAFT, FINAL GEAR ............................ 3,5

. TERMASUK: Pelepasan dan
pemasangan mesin
SPROCKET, DRIVE................................ 0,3
02 . 07 . 2010
QTY
Notes
25
E - 17 - 20
Clutch
2
No. Description
26
Ref

No.
F.R.T.
Part No.
Description
QTY
1 (9,10,12)
OUTER, CLUTCH................................... 1,2
2 PLATE, CLUTCH DRIVE........................ 1,5
5 (4,6,11)
WEIGHT SET, CLUTCH.......................... 1,4
1
2
3
4
5
22100-KWZ-900
22350-KWZ-900
22361-KWZ-900
22401-KWZ-901
22535-KWZ-305
OUTER COMP., CLUTCH.............................................

PLATE COMP., DRIVE..................................................
PLATE, CLUTCH SIDE.................................................
SPRING, CLUTCH........................................................
WEIGHT SET, PRIMARY CLUTCH . ............................
1
1
1
4
1
8 SHAFT, DRIVE........................................ 1,3
6
7
8
9
10
22804-GB2-880
23241-KWZ-900
23411-KWZ-900
90401-KWZ-900
90412-KPH-901
RUBBER, CLUTCH DAMPER .....................................

GUIDE, OIL SEAL.........................................................
SHAFT, DRIVE .............................................................
WASHER, 16.1X27X2.3................................................
WASHER, SPECIAL, 12X23.........................................
4
1
1
1
1
11
12
13
90605-166-720
91031-KWZ-901
91302-KWZ-901
CIRCLIP, 7MM . ............................................................ 4

BEARING, NEEDLE, 16X20X34................................... 1
O-RING, 18.5X1.9......................................................... 1
02 . 07 . 2010
Notes
E - 19
Crankcase
2
No. Description
F.R.T.
1 CRANKCASE :RIGHT............................

pemasangan mesin
2 CRANKCASE :LEFT...............................

pemasangan mesin

CRANKCASE :BOTH.............................

pemasangan mesin
7 BEARING, CRANKSHAFT :RIGHT........
9 OIL SEAL, GEARSHIFT SPINDLE.........
4,6

3,8

4,1

3,6

16 BEARING, FINAL GEAR SHAFT :

RIGHT..................................................... 3,6

pemasangan mesin

17 BEARING, COUNTERSHAFT :LEFT..... 3,6

pemasangan mesin

BEARING, COUNTERSHAFT :BOTH.... 3,8


pemasangan mesin

5,0
Ref

No.
Part No.
Description
QTY
1
2
3
4
5
11100-KWZ-900
11200-KWZ-900
11218-KWB-600
90031-KWB-600
90407-259-000
CRANKCASE COMP., R. . ............................................

CRANKCASE COMP., L................................................
PLATE, OIL STOPPER..................................................
BOLT, STUD, 7X180.5...................................................
PACKING, DRAIN COCK, 12.5X20...............................
1
1
1
4
1
6
7
8
9
10
90703-HC4-001
91001-KWZ-901
91202-KWZ-901
91204-MC7-003
91216-KGH-902
DOWEL PIN, 10X14 .....................................................

BEARING, RADIAL BALL, 6305U.................................
OIL SEAL, 24.8X34X8...................................................
OIL SEAL, 16X28X7 .....................................................
OIL SEAL, 20X34X7......................................................
2
1
1
1
1
11
12
13
14
15
16
92800-12000
93101-KWB-8A0
96001-06040-00
96001-06050-00
96001-06065-00
HB6201
BOLT, DRAIN PLUG, 12MM ......................................... 1

BOLT, HEX., 6X14 ........................................................ 1
BOLT, FLANGE, 6X40 .................................................. 1
BOLT, FLANGE, 6X50................................................... 12
BOLT, FLANGE, 6X65 .................................................. 1
BEARING, RADIAL BALL, 6201.................................... 1
17

18

19
20

HB6202
91002-KWZ-751
HB6203
96100-62030-01
HB6204
96100-63010-00
91001-KWZ-751
BEARING, RADIAL BALL, 6202.................................... 1

BEARING, RADIAL BALL, 6202 ................................... (1)
BEARING, RADIAL BALL, 6203 ................................... 1
BEARING, RADIAL BALL, 6203 ................................... (1)
BEARING, RADIAL BALL, 6301U ................................ (1)
02 . 07 . 2010
Notes
27
E - 19
Crankcase
2
No. Description
F.R.T.
Ref

No.
Part No.
Description
18 BEARING, COUNTERSHAFT :RIGHT... 3.6


pemasangan mesin

19 BEARING, FINAL GEAR SHAFT :LEFT 3.6

pemasangan mesin

BEARING, FINAL GEAR SHAFT :BOTH 3.8

pemasangan mesin
20 BEARING, DRIVESHAFT :LEFT............ 1.5
28
02 . 07 . 2010
QTY
Notes
E - 20
Crankshaft/
Piston
2
No. Description
Ref

No.
F.R.T.
Part No.
Description
QTY
1 CRANKSHAFT........................................ 4,2

pemasangan mesin

3 (2,4,5)

RING, PISTON DAN/ATAU PISTON

(SATU).................................................... 1,3
1
1300A-KWZ-750
2
13011-KWZ-305
13021-KWZ-305
13031-KWZ-305
13041-KWZ-305
13051-KWZ-305
CRANKSHAFT ASSY.................................................... 1
RING SET, PISTON (STD) ........................................... 1
RING SET, PISTON (0.25) ........................................... (1)
RING SET, PISTON (0.50) ........................................... (1)
RING SET, PISTON (0.75) ........................................... (1)
RING SET, PISTON (1.00) ........................................... (1)
7 GEAR, KICK IDLE ................................. 1,3

3

4
5
13101-KWZ-900
13102-KWZ-305
13103-KWZ-305
13104-KWZ-305
13105-KWZ-305
13111-087-001
13115-GN5-911
PISTON......................................................................... 1
PISTON (0.25) .............................................................. (1)
PISTON (0.50) .............................................................. (1)
PISTON (0.75) .............................................................. (1)
PISTON (1.00) .............................................................. (1)
PIN, PISTON ................................................................ 1
CLIP, PISTON PIN, 13MM . .......................................... 2
6
7
8
9
13312-KWZ-900
28235-KWZ-900
90741-003-010
91303-KF0-003
COLLAR, R. CRANK SIDE . .........................................

GEAR B, KICK IDLE (30T) ...........................................
KEY, WOODRUFF, 4MM ..............................................
O-RING, 14.8X2.4 ........................................................
02 . 07 . 2010
Notes
1
1
1
1
29
E - 22
Throttle Body
2
No. Description

1 SENSOR, THROTTLE............................ 0,6
7 BODY ASSY., THROTTLE...................... 1,0

8 COMP THROTTLE................................. 1,1
10 VALVE, IDLE AIR CONTROL.................. 0,4
13 INJECTOR, FUEL .................................. 0,5
30
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
37890-GEY-642
16080-KPH-701
16081-KPH-701
16082-KPH-701
16083-KTR-941
SENSOR UNIT COMP...................................................

BOLT, FLANGE, 5X20...................................................
SCREW, TORX, 5X8.7 .................................................
SCREW, TORX, 5X17 ..................................................
O-RING, THROTTLE BODY .........................................
1
2
2
1
1
6
7
8
9
10
16169-KTM-D21
16400-KWZ-902
16401-KTM-D21
16422-GBJ-M31
16436-KTM-D22
STAY, WIRE...................................................................
THROTTLE BODY ASSY. (GQR9A B) . ........................
BODY COMP THROTTLE ............................................
JOINT, INJECTOR ........................................................
VALVE COMP, STARTER IDLE AIR CONTROL . .........
1
1
1
1
1
11
12
13
14
15
16432-GFM-901
16433-HN8-A61
16450-KSS-B31
16472-KPH-701
91301-KPH-701
PLATE, IDLE AIR CONTROL VALVE ...........................

SCREW, TORX .............................................................
INJECTOR ASSY., FUEL ..............................................
RING, SEAL ..................................................................
O-RING, 7.3X2.2 ..........................................................
1
2
1
1
1
16
93892-05012-18
SCREW-WASHER, 5X12.............................................. 1
02 . 07 . 2010
Notes
F-1
Headlight

No. Description

F.R.T.
1 HEADLIGHT UNIT.................................. 0,4

4 BULB, HEADLIGHT ............................... 0,3
5 BULB, WINKER :FRONT ....................... 0,3

Ref

No.
1
3
4
5

6
7
Part No.
Description
33100-KWZ-751
33115-KBA-830
34901-KPH-881
34905-KAN-W01

53209-GAH-000
90101-GJ6-000
HEADLIGHT ASSY........................................................
NUT, ADJUST................................................................
BULB, HEADLIGHT.......................................................
BULB, WINKER (12V 10W)...........................................

CLIP, HEADLIGHT.........................................................
BOLT, ADJUSTING........................................................
02 . 07 . 2010
QTY
Notes
1
1
1
2
2
1
31
F-2
Meter

No. Description

1

3
4
(2)
BULB, METER ........................................ 0,3
METER ASSY., COMBINATION............... 0,8
METER, COMBINATION ........................ 1,0
5 LENS, METER ........................................ 0,8

6 CASE, METER . ...................................... 0,9
8 SOCKET ASSY., METER BULB ............. 0,8
11 RELAY, WINKER . ................................... 0,4

13 CABLE, SPEEDOMETER . ..................... 0,4
32
Ref

No.
F.R.T.

1

2

3
4
5
Part No.
Description
QTY
34908-GA7-701
34909-KVR-600
34908-KVE-900
34908-MB9-871
37200-KWZ-751
37201-KWZ-751
37211-KWW-A01
BULB, WEDGE BASE (T10) . .......................................

BULB, WEDGE BASE (T10) . .......................................
BULB, WEDGE BASE (T10) . .......................................
BULB, WEDGE BASE (T10) . .......................................
SPEEDOMETER ASSY ................................................
DIAL DESIGN., SPEED & FUEL . .................................
GLASS...........................................................................
2
2
4
4
1
1
1
7
8
10
37215-KS3-901
37224-KWZ-751
37305-KE5-008
CLAMP . ........................................................................ 1
SOCKET COMP............................................................ 1
SCREW-WASHER, 3X22 ............................................. 3
11
12
13
14
15
38301-GBG-911
38306-KK4-000
44830-KWW-A00
90035-166-008
90109-MZ5-008
RELAY COMP., WINKER . ............................................

SUSPENSION, WINKER RELAY .................................
CABLE COMP., SPEEDOMETER ................................
SCREW-WASHER, SPECIAL, 4X10 ............................
SCREW, TAPPING, 4X14 .............................................
17
93903-25310
SCREW, TAPPING, 5X16 ............................................. 3
02 . 07 . 2010
1
1
1
2
1
Notes
F-4
Switch / Cable
/ Mirror

No. Description
Ref

No.
F.R.T.
CABLE, THROTTLE................................
SWITCH, STARTER KILL........................
SWITCH, DIMMER..................................
SWITCH, HORN......................................
SWITCH, WINKER..................................
Part No.
Description
QTY
1
2
3
4
5
1,0
0,4
0,4
0,4
0,4
1
2
3
4
5
17910-KWZ-750
35160-KWW-A01
35170-KWW-A01
35180-KWW-A01
35200-KWW-A01
CABLE COMP., THROTTLE . .......................................

SWITCH UNIT, STARTER.............................................
SWITCH UNIT, DIMMER ..............................................
SWITCH UNIT, HORN ..................................................
SWITCH UNIT, WINKER ..............................................
1
1
1
1
1
6 GRIP, HANDLE :LEFT ............................ 0,1

7 GRIP, HANDLE :LEFT............................. 0,1
9 HOUSING, THROTTLE .......................... 0,4
6
7
8
9
53140-KWW-620
53166-KWB-600
53167-KFM-900
53168-KFM-900
GRIP COMP., THROTTLE . ..........................................

GRIP, L. HANDLE . .......................................................
HOUSING, UPPER THROTTLE . .................................
HOUSING, UNDER THROTTLE ..................................
1
1
1
1
13
14
15
90314-KTM-850
90314-KFM-840
93500-05025-0G
NUT, LOCK ................................................................... 1

NUT, LOCK ................................................................... 1
SCREW, PAN, 5X25 ..................................................... 1
16
17
18
19
94001-05070-0S
35150-KWW-A01
88110-KWW-A00
88120-KWW-A00
NUT, HEX., 5MM ..........................................................

SWITCH UNIT, LIGHTING.............................................
MIRROR ASSY., R. NH1...... BLACK . ..........................
MIRROR ASSY., L. NH1...... BLACK............................
17 SWITCH, LIGHTING .............................. 0,4
02 . 07 . 2010
Notes
1
1
1
1
33
F-5
Fr. Brake Master
Cylinder

No. Description
1 SWITCH, FRONT STOP.......................... 0,5

3 HOSE, FRONT BRAKE........................... 0,6

7

10

CYLINDER, FRONT BRAKE MASTER... 0,8

DIAPHRAGM, FRONT BRAKE
MASTER CYLINDER ............................. 0,1
12 PISTON SET, FRONT BRAKE

MASTER . ............................................... 0,8

13 LEVER, HANDLE :RIGHT....................... 0,3
34
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
35340-KWB-601
43513-KBP-882
45126-KWW-A40
45156-KWW-A40
45157-KWW-A00
SWITCH ASSY., FR. STOP............................................

CAP, MASTER CYLINDER............................................
HOSE COMP., FR. BRAKE............................................
CLAMPER, BRAKE HOSE . ..........................................
CLAMPER B, BRAKE HOSE.........................................
1
1
1
1
1
6
7
8
9
10
45504-410-004
45510-KWB-600
45512-MA6-007
45517-GW0-751
45520-GW0-912
BOOT COMP..................................................................
CYLINDER SUB ASSY., FR. BRAKE.............................
PROTECTOR.................................................................
HOLDER, MASTER CYLINDER....................................
DIAPHRAGM . ...............................................................
1
1
1
1
1
11
12
13
14
15
45521-GW0-913
45530-KVY-911
53175-KRS-T80
81312-KPH-900
90102-KGH-900
PLATE, DIAPHRAGM ...................................................

CYLINDER SET, MASTER . ..........................................
LEVER, R. STEERING HANDLE ..................................
COLLAR, FR. FENDER ................................................
BOLT, FLANGE, 6X10 ...................................................
1
1
1
1
1
16
17
18
19
20
90114-KGH-901
90145-GAZ-981
90545-300-000
90651-MA5-672
93600-04012-1G
BOLT, HANDLE LEVER PIVOT . ...................................

BOLT, OIL, 10X22 .........................................................
WASHER, OIL BOLT......................................................
CIRCLIP.........................................................................
SCREW, FLAT, 4X12 . ...................................................
1
2
4
1
2
21
22
23
24
93893-04012-18
94050-0600
95701-06022-01
96001-06014-00
SCREW-WASHER, 4X12 ..............................................

NUT, FLANGE, 6MM .....................................................
BOLT, FLANGE, 6X22 ...................................................
BOLT, FLANGE, 6X14 ...................................................
1
1
2
1
02 . 07 . 2010
Notes
F-7
Handle Pipe /
Handle Cover

No. Description
1 PIPE, STEERING HANDLE....................

5 WEIGHT B, HANDLE :LEFT....................
WEIGHT B, HANDLE :RIGHT.................
WEIGHT B, HANDLE :BOTH..................
1,3
0,2
0,2
0,4
7 COVER, HANDLE :FRONT.....................

8 COVER, HANDLE :REAR ......................
COVER, HANDLE :BOTH ......................
26 COVER, HANDLE :UPPER.....................
0,4
0,7
0,7
0,1
Ref

No.
F.R.T.
Part No.
Description
QTY
53100-KWW-630
53105-KWB-600
53106-KR3-000
53108-KR3-770
53125-KWZ-900
PIPE COMP., STEERING HANDLE .............................

WEIGHT A, STEERING HANDLE ................................
RUBBER A, HANDLE WEIGHT ....................................
RING, HANDLE WEIGHT SNAP ..................................
WEIGHT B, STEERING HANDLE ................................
1
2
4
2
2
1
2
3
4
5
7
8

9
10
53205-KWW-A00
53206-KWZ-840DSM

64341-KWW-A00
64521-MN5-000
COVER, FR. HANDLE ..................................................

COVER, RR. HANDLE
*NHA30M* ..... DIGITAL SILVER METALLIC...........
RUBBER, CUSHION ....................................................
NUT, CLIP, 4MM ...........................................................
11
12
13
14
15
83601-MN5-000
90106-GN5-900
90191-KWB-600
90302-KWW-A00
90304-KGH-901
GROMMET, SIDE COVER ...........................................

BOLT, FLANGE, 10X50 ................................................
SCREW, OVAL, 6X45 ...................................................
NUT, SPRING, 4MM .....................................................
NUT, U, 10MM ..............................................................
1
1
2
4
1
16
17
18
19
20
90501-KPH-880
90501-KWW-A00
90503-KBP-900
90505-KPH-880
91509-GE2-760
COLLAR A, HANDLE SETTING ...................................

RUBBER, HANDLE MOUNTING ..................................
COLLAR, MAIN SIDE COVER .....................................
COLLAR B, HANDLE SETTING ...................................
SCREW, PAN, 5X11.5 ..................................................
1
1
1
1
1
02 . 07 . 2010
Notes
1
2
6
35
F-7
Handle Pipe /
Handle Cover

No. Description
36
Ref

No.
F.R.T.
Part No.
Description
QTY
21
22
23
24
25
93891-04012-07
93891-04016-08
93903-24481
96001-06016-00
53208-KWZ-840
SCREW-WASHER, 4X12 ..............................................

SCREW-WASHER, 4X16...............................................
SCREW, TAPPING, 4X16..............................................
BOLT, FLANGE, 6X16 ...................................................
RUBBER CAP, FR. HANDLE COVER...........................
26

53203-KWW-A00AFB

53203-KWW-A00POV
53203-KWW-A00CSR
COVER, HANDLE TOP (WL)

*NHB12M* ..... AFFINITY BLACK METALLIC......... 1

*P101P* ......... PEARL ODYSSEY VIOLET............ (1)

*R333C* ........ CANDY SCARLET RED................. (1)
02 . 07 . 2010
2
4
6
1
1
Notes
F-9
Steering Stem

No. Description

F.R.T.
3 RACE, STEERING BALL :UPPER.......... 1,6

4 RACE, STEERING BALL :LOWER......... 1,8
RACE, STEERING BALL :BOTH............ 1,8

6 RACE, STEERING TOP CONE.............. 1,6

7 (8)
RACE, STEERING BOTTOM CONE...... 1,8

9 STEM OR SHAFT ASSY., STEERING.... 1,6

10 THREAD, STEERING HEAD TOP.......... 1,4

Ref

No.
Part No.
Description
1
2
3
5
06530-GBG-B20
06531-GBG-B20
06535-GN5-505
50306-GN5-901
BALL SET, STEEL, #6X23 ............................................

BALL SET, STEEL, #6X29 ............................................
RACE STEERING KIT...................................................
NUT, STEERING STEM LOCK .....................................
8
9
10
53214-GN5-900
53200-KWZ-750
53220-GN5-900
DUST SEAL, STEERING HEAD . ................................. 1

STEM COMP., STEERING............................................ 1
THREAD COMP., STEERING HEAD . .......................... 1
11
12
95801-10045-00
53216-GN5-830
BOLT, FLANGE, 10X45 . ............................................... 4

WASHER, STEERING STEM NUT................................ 1
02 . 07 . 2010
QTY
Notes
1
1
1
1
37
F - 10
Front Fender

No. Description

38
2 FENDER A, FRONT................................. 0,3

3 FENDER B, FRONT................................. 0,4
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2

3
4
5
45465-KTL-740
61100-KWW-A00AFB

61100-KWW-A00POV
61100-KWW-A00CSR
61200-KWZ-840
81312-KPH-900
90305-KWW-A00
GUIDE, FR. BRAKE CABLE . ....................................... 1

FENDER A, FR.

*NHB12M* ..... AFFINITY BLACK METALLIC........ 1

*P101P* ......... PEARL ODYSSEY VIOLET........... (1)

*R333C* ........ CANDY SCARLET RED................ (1)
FENDER B, FR ............................................................. 1
COLLAR, FR. FENDER ................................................ 1
NUT, CLIP, 6MM............................................................ 1
6
7
8
90503-KBP-900
96001-06014-00
96001-06025-00
COLLAR, MAIN SIDE COVER...................................... 3

BOLT, FLANGE, 6X14................................................... 3
BOLT, FLANGE, 6X25................................................... 1
02 . 07 . 2010
Notes
F - 11
Front Fork

No. Description

6 CASE, BOTTOM :RIGHT......................... 0,9
FORK ASSY., FRONT :RIGHT.................

SPRING, FRONT FORK :LEFT...............
SPRING, FRONT FORK :RIGHT.............
SPRING, FRONT FORK :BOTH..............
PIPE, FRONT FORK :LEFT.....................
PIPE, FRONT FORK :RIGHT...................
PIPE, FRONT FORK :BOTH....................
0,5
0,7
0,7
1,0
0,8
0,8
1,3
1
2

3

13 SEAL SET, FRONT FORK :LEFT.............

SEAL SET, FRONT FORK :RIGHT..........
SEAL SET, FRONT FORK :BOTH...........
14 FORK ASSY., FRONT :LEFT...................
FORK ASSY., FRONT :BOTH..................
15 CASE, BOTTOM :LEFT...........................
CASE, BOTTOM :BOTH..........................
Ref

No.
F.R.T.
0,9
0,9
1,5
0,5
0,7
0,9
1,5
Part No.
Description
QTY
1
2
3
4
5
51400-KWZ-751
51401-KWB-601
51410-KWB-601
51412-GN5-901
51412-KWB-601
FORK ASSY., R. FR . ....................................................

SPRING, FR. FORK .....................................................
PIPE COMP., FR. FORK . .............................................
SPRING, REBOUND.....................................................
RING, BACK UP............................................................
1
2
2
2
2
6
7
8
9
10
51420-KWW-A31
51425-GN5-901
51437-KWB-601
51454-KEV-881
51456-KPH-901
CASE COMP., R. FR. BOTTOM....................................

SEAL, DUST..................................................................
RING, PISTON . ............................................................
SEAT B, SPRING . ........................................................
RING, STOPPER ..........................................................
1
2
2
2
2
11
12
13
14
15
51466-065-901
51470-KWW-A01
91255-KWZ-901
51500-KWZ-751
51520-KWW-A31
RING, OIL SEAL STOPPER .........................................

PIPE, SEAT . .................................................................
SEAL, OIL 26X37X10,5 ................................................
FORK ASSY., L. FR.......................................................
CASE COMP., L. FR. BOTTOM ...................................
2
2
1
1
1
16
17
18
90116-KV3-702
90544-283-000
91356-GM0-003
BOLT, SOCKET, 8MM.................................................... 2

WASHER, SPECIAL, 8MM............................................ 2
O-RING.......................................................................... 2
02 . 07 . 2010
Notes
39
F - 12
Front Brake Caliper

No. Description

2 SHOE(PAD) SET, BRAKE :FRONT......... 0,1
12 (1)

PISTON, FRONT BRAKE CALIPER....... 0,5

13 CALIPER, FRONT BRAKE...................... 0,4

.TERMASUK: M|engelurkan minyak rem
14 BRACKET, FRONT CALIPER................. 0,2
40
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
06451-961-405
06455-KWB-601
43352-568-004
43353-461-772
45111-MAJ-G42
SEAL SET, PISTON ......................................................

PAD SET, FR.................................................................
SCREW, BLEEDER ......................................................
CAP, BLEEDER ............................................................
RING, STOPPER . ........................................................
1
1
1
1
1
6
7
8
9
10
45131-GZ0-007
45132-166-017
45133-MA3-007
45208-KWB-601
45215-KPH-951
BOLT, PIN .....................................................................

BOOT, PIN BUSH .........................................................
BOOT B.........................................................................
SPRING, PAD ...............................................................
PIN, HANGER ..............................................................
1
1
1
1
1
11
12
13
14
16
45216-166-007
45218-KWB-601
45250-KWB-921
45290-KWB-601
90131-KPH-881
WASHER, WAVE ..........................................................

PISTON . .......................................................................
CALIPER SUB ASSY., R. FR . ......................................
BRACKET SUB ASSY., FR ...........................................
BOLT, TORX, 8X25 .......................................................
1
1
1
1
2
02 . 07 . 2010
Notes
F - 14 - 40
Front Wheel

No. Description

1 AXLE, FRONT WHEEL............................ 0,2

4 FRONT WHEEL....................................... 0,8
5 FRONT TIRE........................................... 0,7
6 TUBE, FRONT TIRE(SATU).................... 0,7

7 GEARBOX ASSY., SPEEDOMETER...... 0,2
10 DISC, FRONT BRAKE............................. 0,3

15 (3)

BEARING, FRONT WHEEL(SATU)......... 0,4
Ref

No.
F.R.T.
Part No.
Description
QTY
44301-KWB-600
44311-KWB-920
44620-KPH-951
44601-KWB-921
44711-KWW-010
AXLE, FR. WHEEL .......................................................

COLLAR, FR. WHEEL SIDE.........................................
COLLAR, FR. AXLE DISTANCE ..................................
WHEEL., FR .................................................................
TIRE, FR . .....................................................................
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
22517-25017-0000
44800-KWB-600
44806-KWB-600
44809-KFM-900
45251-KWB-921
TUBE, TIRE ..................................................................

BOX ASSY., SPEEDOMETER GEAR...........................
GEAR, SPEEDOMETER (19T).....................................
WASHER, SPEEDOMETER GEAR .............................
DISK, FR. BRAKE ........................................................
1
1
1
1
1
11
12
13
14
15
90105-KGH-901
90306-KGH-901
91251-KPH-901
91251-KWB-601
HB62012-RS
BOLT, BRAKE DISK, 8X24 ...........................................

NUT, U, 12MM ..............................................................
DUST SEAL, 21X37X7 .................................................
DUST SEAL, 42X54X7 .................................................
BEARING, RADIAL BALL, 6201UU .............................
4
1
1
1
2
02 . 07 . 2010
Notes
41
F - 18
Rear Brake Panel

No. Description
42
1 SHOE(PAD) SET, BRAKE :REAR . ......... 0,4

4 (5)
PANEL, REAR BRAKE............................. 0,5
6 ARM, BRAKE :REAR............................... 0,1
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
43125-KPH-903
4054A-KWW-A00
42313-GBG-B20
43100-KPH-700
43141-KTM-850
SHOE SET, BRAKE . ....................................................

ADJUSTER, R. CHAIN ASSY ......................................
COLLAR, RR. BRAKE PANEL SIDE ............................
PANEL COMP., RR. BRAKE ........................................
CAM, RR. BRAKE.........................................................
1
1
1
1
1
6
7
8
9
10
43410-KWB-600
43434-ME1-670
45133-028-000
45134-250-001
45145-KFM-900
ARM, RR. BRAKE ........................................................

RUBBER, STOPPER ARM . .........................................
SPRING, BRAKE SHOE ..............................................
DUST SEAL, BRAKE CAM ..........................................
INDICATOR, FR. BRAKE .............................................
1
1
2
1
1
11
12
13
14
15
92811-10000
90301-KGH-901
90302-KBP-900
90306-KGH-901
90505-425-000
BOLT A, BRAKE STOPPER .........................................

NUT, U, 6MM ................................................................
NUT, SPECIAL, 6MM....................................................
NUT, U, 12MM ..............................................................
WASHER, 8MM ............................................................
1
1
1
1
1
16
17
18
19
94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00
NUT, HEX., 6MM ..........................................................

NUT, HEX., 8MM ..........................................................
PIN, SPLIT, 2.0X15 ......................................................
BOLT, FLANGE, 6X35 ..................................................
1
1
1
1
02 . 07 . 2010
Notes
F - 19 - 30
Rear Wheel

No. Description

Ref

No.
F.R.T.
Part No.
Description
1
2
3
4
5
41241-KWB-601
4054A-KWW-A00
41200-KWZ-750
42301-KWB-600
42303-KWW-B60
DAMPER SET, WHEEL ................................................

ADJUSTER, R. CHAIN ASSY ......................................
SPROCKET COMP., FINAL DRIVEN ...........................
AXLE, RR. WHEEL ......................................................
SLEEVE, RR. WHEEL . ................................................
1
1
1
1
1
6
7
8
9
10
42304-KFM-900
42615-KWB-920
42620-KFL-851
42601-KWB-921
42653-001-004
COLLAR, RR. WHEEL SIDE ........................................

FLANGE SUB ASSY., FINAL DRIVEN..........................
COLLAR, RR. AXLE DISTANCE ..................................
WHEEL COMP., RR......................................................
O-RING, 40.5X3 COMP ...............................................
1
1
1
1
1
11
12
13
14
15
42711-KWW-010
27517-0000-00000
90128-KWB-600
90302-KBP-900
90309-KPH-971
TIRE, RR ......................................................................
TUBE, TIRE ..................................................................
BOLT, STUD, 8X18 . .....................................................
NUT, SPECIAL, 6MM ...................................................
NUT, U, 8MM ................................................................
1
1
4
1
4
16
17
18
19
20
HB6201RS
HB6301RS
HB6203RS
91251-KPH-881
94001-06000-0S
BEARING, RADIAL BALL, 6201U ................................

DUST SEAL, 27X40X4.5 ..............................................
NUT, HEX., 6MM...........................................................
1
1
1
1
1
1 DAMPER, REAR WHEEL....................... 0,3

3 SPROCKET, FINAL DRIVEN.................. 0,4
4 AXLE, REAR WHEEL ............................ 0,3

7 FLANGE ASSY., FINAL DRIVEN............ 0,4
9 REAR WHEEL......................................... 0,8

11 REAR TIRE(ONE)................................... 0,8
12 TUBE, REAR TIRE(SATU)...................... 0,8

16 (8,17)

BEARING, REAR WHEEL(SATU)........... 0,5
18 BEARING, FINAL DRIVEN FLANGE...... 0,5
02 . 07 . 2010
QTY
Notes
43
F - 21
Fuel Tank
/ Fuel Pump

No. Description

1

3
5
(6)
PUMP, FUEL............................................ 0,4
TANK, FUEL............................................ 0,7
HOSE, FUEL FEED................................. 0,7
7 COVER, FUEL TANK TOP...................... 0,1
11 FUEL TANK SENDING UNIT................... 0,5
44
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
16700-KWZ-901
16718-KTW-900
17510-KWZ-750
17517-KWB-600
17570-KWZ-900
PUMP UNIT, FUEL ........................................................

DAMPER A, CONNECTOR . .........................................
TANK COMP., FUEL . ....................................................
RETAINER, FUEL PUMP...............................................
HOSE COMP., FUEL FEED...........................................
1
2
1
1
1
6
7
9
10
17572-KWB-600
1757A-KWZ-750
17620-KGH-600
17631-KEV-900
O-RING, FUEL PUMP....................................................

COVER, ASSY FUEL PUMP..........................................
CAP, FUEL FILLER........................................................
PACKING, FUEL FILLER CAP.......................................
1
1
1
1
12
13
14
15
90683-GAZ-003
93500-04010-0G
95701-06012-00
81257-KWC-900
CLIP, TRIM.....................................................................
SCREW, PAN, 4X10 . ....................................................
BOLT, FLANGE, 6X12 ...................................................
RUBBER, PROTECTOR ...............................................
1
1
4
2
02 . 07 . 2010
Notes
F - 23
Seat / Grab Rail /
Luggage Box

No. Description

1 BATTERY................................................. 0,2
3 RAIL, GRAB :REAR................................. 0,1
5 SEAT :DOUBLE....................................... 0,1
8 CATCH, SEAT :REAR SIDE.................... 0,1
11 BOX, LUGGAGE..................................... 0,6
Ref

No.
F.R.T.

1
2
3

5
Part No.
Description
QTY
31500-KWW-A01
50381-KWZ-750
50400-KWZ-900AFB

50400-KWZ-900POV
50400-KWZ-900CSR
77200-KWZ-750
BATTERY (GTZ4V)....................................................... 1
COVER, BATTERY ...................................................... 1
RAIL, RR. GRAB

*NHB12M* ..... AFFINITY BLACK METALLIC........ 1


SEAT ASSY., DOUBLE.................................................. 1
6
7
8
9
10
77201-KWB-600
77214-KPH-900
77230-KWZ-900
77234-GN2-000
80124-KPH-700
HINGE, SEAT................................................................
RUBBER B, SEAT SETTING........................................
CATCH COMP., SEAT...................................................
SPRING, SEAT LOCK . ................................................
BAND (ECU) ................................................................
1
6
1
1
1
11
12
14
15
8125A-KWZ-750
81253-KPH-900
90105-KPH-900
90502-KPH-900
BOX ASSY., LUGGAGE................................................

RUBBER, LUGGAGE BOX MOUNTING .....................
BOLT, SEAT HINGE......................................................
COLLAR, 6.2X20 . ........................................................
1
2
1
3
16
17
18
19
20
90634-KPG-900
94001-06070-0S
95701-06012-00
95701-08020-07
96001-06030-00
CLIP, BATTERY COVER ..............................................

NUT, HEX., 6MM ..........................................................
BOLT, FLANGE, 6X12 ..................................................
BOLT, FLANGE, 8X20 ..................................................
BOLT, FLANGE, 6X30 ..................................................
1
2
2
4
3
02 . 07 . 2010
Notes
45
F - 23
Seat / Grab Rail /
Luggage Box

No. Description
Ref

No.
F.R.T.

46
21
22
Part No.
Description
98200-41000
98200-41500
FUSE, MINI (10A) ........................................................ 1

FUSE, MINI (15A) ........................................................ 1
02 . 07 . 2010
QTY
Notes
F - 25
Air Cleaner

No. Description

2 ELEMENT, AIR CLEANER...................... 0,2

5 (4,9,10)
CASE, AIR CLEANER............................. 0,7
8 (3)
COVER, AIR CLEANER CASE............... 0,2
11 (12)

TUBE, AIR CLEANER CONNECTING.... 0,7
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
1576A-KWB-600
17210-KWZ-900
17213-KWB-600
17214-KWB-600
17230-KWZ-900
HOSE ASSY, BREATHER ............................................

ELEMENT COMP., AIR CLEANER ...............................
SEAL, AIR CLEANER COVER .....................................
SEAL, AIR CLEANER CASE.........................................
CASE., AIR CLEANER .................................................
1
1
1
1
1
6
7
8
9
10
17227-KPK-900
17234-KWW-B80
17231-KWZ-900
17241-KWZ-900
17242-KWZ-900
TUBE, VINYL, 11X15X35 .............................................

TUBE, AIR CLEANER DRAIN ......................................
COVER., AIR CLEANER ..............................................
DUCT R, AIR CLEANER . .............................................
DUCT L, AIR CLEANER ...............................................
1
1
1
1
1
11
12
13
14
17253-KWZ-900
17254-KWZ-900
17256-KWZ-900
90116-KVB-900
TUBE, AIR CLEANER CONNECTING .........................

JOINT, AIR CLEANER CONNECTING .........................
BAND, AIR CLEANER CONNECTING .........................
BOLT, FLANGE, 6MM ...................................................
1
1
1
2
15
16
17
18
19
93903-25210
93903-25510
95002-41300-08
95002-80001
1720A-KWZ-750
SCREW, TAPPING, 5X12 .............................................

SCREW, TAPPING, 5X25 .............................................
CLAMP, TUBE (D13) ....................................................
CLIP, TUBE (C12) .........................................................
AIR CLEANER ASSY SET . ..........................................
4
5
1
3
1
02 . 07 . 2010
Notes
47
F - 27
Exhaust Muffler

No. Description
48
1 GASKET, EXHAUST PIPE...................... 0,2

3 COVER, MUFFLER : FRONT.................. 0,1
4 COVER, MUFFLER : REAR.................... 0,1
6 MUFFLER................................................ 0,3
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
18291-GE2-920
18293-KPK-901
18317-KWZ-900
18318-KWZ-900
18345-MBT-610
GASKET, EX. PIPE .......................................................

RUBBER, PROTECTOR PACKING ..............................
COVER, FR. MUFFLER ................................................
COVER, RR. MUFFLER ...............................................
RUBBER, PROTECTOR MOUNTING...........................
1
1
1
1
3
6
7
8
9
10
18350-KWZ-750
18421-KBA-900
18422-KWW-A40
33619-459-840
96001-06014-04
MUFFLER COMP., EX ..................................................

RUBBER, MUFFLER MOUNTING ................................
COLLAR, PILLION STEP ..............................................
COLLAR, WINKER STAY ..............................................
BOLT, FLANGE (SH) 6X14 ...........................................
1
1
1
3
1
11
12
13
14
15
90107-KVV-900
90301-KWB-600
90501-KWZ-900
94050-08000
94103-08000
BOLT, BODY COVER SETTING ...................................

NUT, FLANGE, 8MM .....................................................
WASHER, PLAIN, 6MM ................................................
NUT, FLANGE, 8MM .....................................................
WASHER, PLAIN, 8MM.................................................
2
2
1
1
1
16
17
18
95701-08030-00
95701-08045-00
18300-KWZ-750
BOLT, FLANGE, 8X30 ................................................... 1

BOLT, FLANGE, 8X45 ................................................... 1
MUFFLER ASSY EXHAUST.......................................... 1
02 . 07 . 2010
Notes
F - 29
Pedal / Kick Arm

No. Description

1
2

3
4

ARM, KICK STARTER............................

(3)
SWITCH, REAR STOP :PEDAL SIDE....
ROD, REAR BRAKE...............................
(16)
ROD, REAR BRAKE...............................
6
9
PEDAL, REAR BRAKE........................... 0,5

CABLE, PARKING BRAKE..................... 0,6
Ref

No.
F.R.T.
0,1
0,3
0,5
0,5
Part No.
Description
QTY
1
2
3
4
5
28300-KWZ-840
35350-KWZ-901
35357-KCC-900
43451-KWZ-900
95015-42000
ARM ASSY., KICK STARTER . .....................................

SWITCH ASSY., RR. STOP . ........................................
SPRING, STOP SWITCH .............................................
ROD COMP., RR. BRAKE ............................................
NUT B, BRAKE ROD ADJUSTING ..............................
1
1
1
1
1
6
7
8
9
10
4650A-KWZ-750
46510-KJ9-000
46513-KBP-900
46620-KWZ-840
46625-KWZ-900
PEDAL ASSY., BRAKE . ...............................................

SPRING B, BRAKE LOCK CABLE ..............................
SPRING ASSY., RR. BRAKE RETURN .......................
CABLE COMP., BRAKE LOCK ....................................
PLATE, BRAKE LOCK .................................................
1
1
1
1
1
11
12
13
14
15
46633-KJ9-000
90132-KV7-671
90601-KAF-003
94101-05000
94201-20150
BUSH, STOPPER PLATE ............................................

BOLT, FLANGE, 6X9 ....................................................
CLIP, SWITCH COVER ................................................
WASHER, PLAIN, 5MM ...............................................
PIN, SPLIT, 2.0X15 ......................................................
1
1
1
1
1
16
17
18
95014-73100
95015-32001
95701-08035-00
SPRING A, BRAKE ROD.............................................. 1

JOINT B, BRAKE ARM ................................................. 1
BOLT, FLANGE, 8X35 .................................................. 1
02 . 07 . 2010
Notes
49
F - 30
Step

No. Description
Part No.
Description
QTY
1
4

BAR, STEP..............................................
RUBBER, STEP :LEFT............................
RUBBER, STEP :RIGHT.........................
RUBBER, STEP :BOTH..........................
0,2
0,1
0,1
0,1
1
2
3
4
50610-KWZ-900
50612-KPH-900
50613-KFL-850
50661-KWZ-900
PIPE COMP., STEP . .....................................................

COLLAR, MAIN STEP MOUNTING ..............................
RUBBER, MAIN STEP MOUNTING .............................
RUBBER, STEP.............................................................
1
4
4
2
(5)
BAR, PILLION STEP :RIGHT.................. 0,1
(5)
BAR, PILLION STEP :LEFT.................... 0,1
BRACKET, PILLION STEP :BOTH.......... 0,2
6
7
8
9
10
50713-KWW-9A0
50714-KWW-9A0
50715-KE8-000
50715-KWZ-900
50716-KWZ-900
BAR, R. PILLION STEP SET.........................................

BAR, L. PILLION STEP SET .........................................
PLATE, PILLION STEP SIDE . ......................................
HOLDER, R. PILLION STEP . .......................................
HOLDER, L. PILLION STEP..........................................
1
1
2
1
1
9 BRACKET, PILLION STEP :RIGHT......... 0,4

10 BRACKET, PILLION STEP :LEFT........... 0,2
BRACKET, PILLION STEP :BOTH.......... 0,6
11
12
13
14
15
90131-KWB-600
90325-KCC-900
94050-10000
94101-06000
94201-16150
PIN, PILLION STEP.......................................................

WASHER, PLAIN, 8MM.................................................
NUT, FLANGE, 10MM ...................................................
WASHER, PLAIN, 6MM.................................................
PIN, SPLIT, 1.6X15 .......................................................
2
2
2
2
2
16
17
18
19
95701-08030-00
95701-08032-00
50714-KBA-930
50351-KWZ-900
BOLT, FLANGE, 8X30 ...................................................

BOLT, FLANGE, 8X32 ...................................................
PLATE, PILLION STEP SIDE . ......................................
PLATE, SKID..................................................................
1
4
2
1
6

7

50
Ref

No.
F.R.T.
02 . 07 . 2010
Notes
F - 31
Stand

No. Description
1 SWITCH, SIDE STAND........................... 0,3

2 STAND, MAIN......................................... 0,5
4 SPRING, MAIN STAND.......................... 0,2
7 BAR, SIDE STAND................................. 0,2
13 SPRING, SIDE STAND........................... 0,1
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
35700-KWZ-900
50500-KWZ-900
50512-KWZ-900
50520-KWZ-900
50523-KWZ-901
SWITCH ASSY., SIDE STAND .....................................

STAND COMP., MAIN . .................................................
SHAFT, RR. BRAKE PIVOT .........................................
SPRING, MAIN STAND.................................................
HOOK, MAIN STAND SPRING . ...................................
1
1
1
1
1
6
7
8
9
10
50524-397-000
50530-KWZ-750
50535-KWZ-900
90108-MK6-670
90147-KVY-900
RUBBER, STAND STOPPER .......................................

BAR COMP., SIDE STAND ...........................................
BRACKET, SIDE STAND ..............................................
BOLT, SIDE STAND PIVOT ..........................................
BOLT, SWITCH SETTING ............................................
1
1
1
1
1
11
12
13
14
15
90203-KVB-900
94201-30251
95014-72102
95701-10030-00
46633-KJ9-000
NUT, SIDE STAND . ......................................................

PIN, SPLIT, 3.0X25 .......................................................
SPRING A, SIDE STAND . ............................................
BOLT, FLANGE, 10X30 ................................................
BUSH, STOPPER PLATE . ...........................................
1
1
1
3
1
16
17
18
50524-KWZ-900
95701-06012-00
5053A-KWZ-750
STAY, MAIN STAND HOOK .......................................... 1

BOLT, FLANGE, 6X12 .................................................. 2
BAR ASSY, SIDE STAND.............................................. 1
02 . 07 . 2010
Notes
51
F - 32
Swingarm

No. Description

3 CHAIN, DRIVE......................................... 0,4
10 ARM, REAR BRAKE STOPPER............. 0,6

19 SLIDER, CHAIN....................................... 0,1
20 SWINGARM ASSEMBLY......................... 0,6
52
Ref

No.
F.R.T.
Part No.
Description
QTY
40530-KWB-602
40530-KWB-921
CHAIN, DRIVE (RK420SL-102RJ) ................................ 1

CHAIN, DRIVE (420DX-102RB) . .................................. 1
9
10

43431-KWB-600
5210A-KWZ-750

ARM COMP., RR. BRAKE STOPPER . ......................... 1

SWINGARM ASSY, RR
*NH255M*..... SHIMMER SILVER METALLIC . ............. 1
11
12
13
14
15
90111-187-000
90121-KWZ-900
92812-10000
94001-08000-0S
94031-10000
BOLT, FLANGE, 6MM....................................................

BOLT, SWINGARM PIVOT . ..........................................
BOLT A, STOPPER ARM ..............................................
NUT, HEX., 8MM ...........................................................
NUT, HEX., 10MM .........................................................
1
1
1
1
1
16
17
18
19
20
94101-08000
94111-10000
94201-20150
40510-KWZ-750
52170-KWZ-750
WASHER, PLAIN, 8MM ................................................

WASHER, SPRING, 10MM ...........................................
PIN, SPLIT, 2.0X15 .......................................................
CASE, DRIVE CHAIN ...................................................
SLIDER, CHAIN.............................................................
1
1
1
1
1
02 . 07 . 2010
Notes
F - 33
Rear Cushion

No. Description
1

Ref

No.
F.R.T.
Part No.
Description
QTY
CUSHION ASSY., REAR :LEFT ............. 0,4

CUSHION ASSY., REAR :RIGHT............ 0,4
CUSHION ASSY., REAR :BOTH............. 0,5

1
2
3
4
5
52400-KWZ-751
52485-GA7-003
52485-KVY-901
52486-GA7-003
52486-KWZ-900
CUSHION ASSY., RR . ..................................................

BUSH, RUBBER ...........................................................
BUSH, RUBBER ...........................................................
COLLAR, RUBBER BUSH.............................................
WASHER, RR. SUSPENSION BAR...............................
6
7
8
94021-10000-1S
94001-10000-0S
94101-10000
NUT, CAP, 10MM .......................................................... 2

NUT, HEX., 10MM ......................................................... 2
WASHER, PLAIN, 10MM .............................................. 4
02 . 07 . 2010
Notes
2
2
2
2
2
53
F - 34
Rear Fender

No. Description

54
3 LOCK, SEAT........................................... 0,1

5 FENDER, REAR..................................... 0,7
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
5
75581-KWZ-900
77236-KWZ-900
77240-KTM-851
8010A-KWZ-750
SPRING, LOCK KEY SETTING....................................

WASHER, SEAT LOCK ................................................
LOCK ASSY., SEAT . ....................................................
FENDER ASSY, RR .....................................................
1
1
1
1
6
7
8
9
10
90116-KVB-900
90302-GW3-980
90899-422-610
93903-34380
95701-06012-00
BOLT, FLANGE, 6MM...................................................

NUT, SPRING, 4MM . ...................................................
PLUG, CONE TYPE......................................................
SCREW, TAPPING, 4X12 ............................................
BOLT, FLANGE, 6X12...................................................
3
2
1
2
2
02 . 07 . 2010
Notes
F - 36 - 10
Rear Combination
Light

No. Description

1 TAILLIGHT UNIT...................................... 0,1

4 BASE, TAILLIGHT................................... 0,2
11 (3,5,6,9)

BULB, WINKER :REAR........................... 0,1

.CATATAN: Waktu sama untuk 2 unit
12 (2,5,6)

BULB, TAILLIGHT.................................... 0,1
Ref

No.
F.R.T.
Part No.
Description
QTY
1
3
5
3370A-KWZ-750
33702-KWW-A01
33705-KWW-A01
LIGHT ASSY., RR. COMBINATION SET ...................... 1

LENS COMP., R. WINKER ............................................ 1
PACKING . ..................................................................... 1
6
7
8
9
10
33705-KW7-900
33706-KAN-961
33706-KWZ-751
33752-KWW-A01
33756-KWZ-751
RUBBER A, TAILLIGHT MOUNTING ............................

COLLAR, TAILLIGHT MOUNTING . ..............................
COVER, R. DUMMY . ....................................................
LENS COMP., L. WINKER ............................................
COVER, L. DUMMY.......................................................
2
2
1
1
1
11
12
13
14
15
34905-KAN-W01
34906-GB6-921
83601-MN5-000
93901-24610
95701-06025-00
BULB, WINKER (12V 10W) . .........................................

BULB, TAILLIGHT (12V 18/5W) ....................................
GROMMET, SIDE COVER ............................................
SCREW, TAPPING, 4X25 .............................................
BOLT, FLANGE, 6X25 ...................................................
2
1
1
2
2
02 . 07 . 2010
Notes
55
F - 38
Wire Harness

No. Description

1 COIL, IGNITION...................................... 0,8

4 RECTIFIER, REGULATE......................... 0,4
5 HARNESS, WIRE.................................... 1,0
6
7
8
9
11
56
SUB HARNESS, BATTERY.....................

RESISTOR(FRAME OR ENGINE)..........
HORN(S).................................................
RELAY, STARTER...................................
ENGINE CONTROL MODULE(ECM) . ...
Ref

No.
F.R.T.
0,4
0,3
0,2
0,2
0,5
1
2
3
4
5
Part No.
Description
QTY
30500-KWZ-901
30520-GFM-900
30700-KWW-A01
31600-KVB-T01
3210A-KWZ-750
COIL COMP., IGNITION ...............................................

SPACER, IGNITION COIL.............................................
CAP ASSY., NOISE SUPPRESSOR ............................
RECTIFIER COMP., REGULATE .................................
HARNESS, WIRE ASSY................................................
1
2
1
1
1
6
7
8
9
10
32103-KWZ-750
35400-GT3-620
38110-KWW-A41
38501-KPH-902
38506-KWW-A41
SUB HARNESS, BATTERY...........................................

RESISTOR ASSY. (20W)...............................................
HORN COMP. (HIGH) . .................................................
RELAY COMP., STARTER . ..........................................
SUSPENSION, STARTER RELAY ...............................
1
1
1
1
1
11
12
13
14
38770-KWZ-751
38771-KTY-D30
38117-KPH-880
33714-KL3-620
PGM-FI UNIT ................................................................

CUSHION, PGM-FI UNIT .............................................
COLLAR, HORN SETTING ..........................................
RUBBER, TAILLIGHT BRACKET ................................
1
1
1
2
16
17
18
19
20
92101-06020-4J
95701-06012-00
95701-06014-0
95701-06016-00
98200-41000
BOLT, HEX., 6X20 ........................................................

BOLT, FLANGE, 6X12 ..................................................
BOLT, FLANGE, 6X14 ..................................................
BOLT, FLANGE, 6X16 ..................................................
FUSE, MINI (10A) .........................................................
2
1
2
1
1
21
98200-41500
FUSE, MINI (15A) ......................................................... 1
02 . 07 . 2010
Notes
F - 39
Frame Body

No. Description
Ref

No.
F.R.T.
Part No.
Description
QTY
1 KEY SET.................................................. 1,8

2 SWITCH, COMBINATION & LOCK......... 1,7
4 KEY, SHUTTER....................................... 1,6
1
2
3
35010-KWZ-840
35100-KWZ-841
35109-KWW-A01
KEY SET ..................................................................... 1

SWITCH ASSY., COMBINATION & LOCK . .................. 1
BOLT, SOCKET, 5X8 . ................................................... 1
6 BODY, FRAME ....................................... 5,9

pemasangan mesin
6
8
9
10
50100-KWZ-750
64510-KWW-A00
90164-028-000
94050-10080
BODY COMP., FRAME .................................................

RUBBER, FR. TOP COVER..........................................
SCREW, U-LOCK FLAT, 6X12.......................................
NUT, FLANGE, 10MM . .................................................
11
12
13
95701-08032-00
95801-10110-08
64220-KWZ-750
BOLT, FLANGE, 8X32.................................................... 2

BOLT, FLANGE, 10X110 ............................................... 3
STAY SET, FR. TOP COVER ........................................ 1
02 . 07 . 2010
Notes
1
2
2
3
57
F - 44
Front Top Cover
/ Position Light

No. Description
58
1
2
3
4
LENS, POSITION LIGHT........................

SOCKET, POSITION LIGHT...................
BULB, POSITION LIGHT........................
COVER, FRONT LOWER......................
6 LOUVER, FRONT TOP.......................... 0,3

7 COVER, FRONT TOP............................ 0,1
Ref

No.
F.R.T.
0,2
0,2
0,1
0,3
Part No.
Description
QTY
1
3
4

33180-KWZ-901
34351-657-921
64500-KWW-A70AFB

64500-KWW-A70POV
64500-KWW-A70CSR
LIGHT ASSY, POSITION . ............................................ 1

BULB (12V/5W) ........................................................... 1
COVER, FR. TOP

*NHB12M* ..... AFFINITY BLACK METALLIC ....... 1


6

7

10
64520-KWZ-900AGM

64520-KWZ-900WRD
64550-KWW-A70DSM

90115-KW7-900
LOUVER, FR. TOP

*NH229MU* .... ANCHOR GRAY METALLIC-U......

*R258* ............ WINNING RED..............................
COVER, FR. UPPER

*NHA30M*....... DIGITAL SILVER METALLIC ........
SCREW, VISOR SPECIAL SETTING .........................
11
12

13
14
15
90302-GW3-980
90666-SDA-A01

90677-KAN-T00
93903-24310
93903-24510
NUT, SPRING, 4MM ....................................................

CLIP, SNAP FITTING (PO) . .........................................

NUT, CLIP, 5MM ...........................................................
SCREW, TAPPING, 4X12 ............................................
SCREW, TAPPING, 4X20 ............................................
16
17
18
93903-34320
81110-KWW-A70
95701-06045-01
SCREW, TAPPING, 4X12 ............................................ 4

BRACKET, FR. NUMBER PLATE ............................... 1
BOLT, FLANGE, 6X45................................................... 2
02 . 07 . 2010
1
1
1
2
1
2
8
3
2
Notes
F - 44 - 10
Main Pipe Cover

No. Description
2 COVER, MAIN PIPE UPPER................... 0,5

5 COVER, MAIN PIPE SIDE :RIGHT . ....... 0,2
6 COVER, MAIN PIPE SIDE :LEFT............ 0,2
COVER, MAIN PIPE SIDE :BOTH........... 0,3
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2

5

6431A-KWZ-750
64320-KWZ-750DSM

64400-KWZ-900AFB

64400-KWZ-900POV
64400-KWZ-900CSR
STAY, LOWER M/P COVER ASSY ............................... 1

COVER, MAIN PIPE

*NHA30M*....DIGITAL SILVER METALLIC ............. 1
COVER, R. MAIN PIPE SIDE

*NHB12M* ..... AFFINITY BLACK METALLIC ........ 1

*P101P* ......... PEARL ODYSSEY VIOLET ........... (1)

*R333C* ........ CANDY SCARLET RED ............... (1)
6

7
8
9
10
64410-KWZ-900AFB

64410-KWZ-900POV
64410-KWZ-900CSR
90107-KGH-600
90115-KW7-900
90302-GW3-980
90677-KAN-T00
COVER, L. MAIN PIPE SIDE

*NHB12M* ..... AFFINITY BLACK METALLIC ........ 1

*P101P* ......... PEARL ODYSSEY VIOLET ........... (1)

*R333C* ........ CANDY SCARLET RED ............... (1)
SCREW, 6X12 ............................................................ 3
SCREW, VISOR SPECIAL SETTING .......................... 6
NUT, SPRING, 4MM ..................................................... 1
NUT, CLIP, 5MM ............................................................ 2
11
12
13
14
91422-KVB-900
93401-06016-08
96001-06020-00
90501-KWW-A00
SCREW, SPECIAL PAN, 5MM ......................................

BOLT-WASHER, 6X16 ..................................................
BOLT, FLANGE, 6X20....................................................
RUBBER, HANDLE MOUNTING ..................................
02 . 07 . 2010
Notes
4
1
2
2
59
F - 45
Body Cover

No. Description
Ref

No.
F.R.T.
1 COVER, BODY :RIGHT...........................

2 COVER, BODY :LEFT..............................
COVER, BODY :BOTH.............................
3 COVER, TAILLIGHT.................................
4 COVER, BODY :CENTER........................
5 COVER, SIDE :RIGHT.............................
0,4
0,4
0,6
0,1
0,4
0,4
6 COVER, SIDE :LEF.................................. 0,4

COVER, SIDE :BOTH.............................. 0,5
60
Part No.
Description
1

2

3

4

5
64321-KWZ-900AFB

64321-KWZ-900POV
64321-KWZ-900CSR
64322-KWZ-900AFB

64322-KWZ-900POV
64322-KWZ-900CSR
64324-KWZ-900AFB

64324-KWZ-9000POV
664324-KWZ-900CSR
64325-KWZ-900DSM

64480-KWZ-750
COVER, R. BODY



COVER, L. BODY


COVER, TAIL

*P101P* ......... PEARL ODYSSEY VIOLET .......... (1)

*R333C* ........ CANDY SCARLET RED .............. (1)
COVER, CENTER

*NHA30M*.......DIGITAL SILVER METALLIC.......... 1
COVER, R. RR. BODY.................................................. 1
6
8
10

64490-KWZ-750
64610-KWZ-900
64660-KWZ-900WRD

64660-KWZ-900AGM
COVER, L. RR. BODY................................................... 1

STAY, SUB COVER BODY ........................................... 1
DUCT, R. RR.

*R258* ............ WINNING RED.............................. 1

*NH229MU*..... ANCHOR GRAY METALLIC-U...... (1)
02 . 07 . 2010
QTY
Notes
F - 45
Body Cover

No. Description
Ref

No.
Part No.
Description
11

14
15
64670-KWZ-900WRD

64670-KWZ-900AGM
90107-KGH-600
90302-GW3-980
DUCT, L. RR.

*R258* ............ WINNING RED.............................. 1

*NH229MU*..... ANCHOR GRAY METALLIC-U . ... (1)
SCREW, 6X12 .............................................................. 2
NUT, SPRING, 4MM .................................................... 5
16
17
18
19
20
90666-SDA-A01
91509-GE2-760
93903-34320
93903-34380
94050-08000
CLIP, SNAP FITTING (PO) . ......................................... 2

SCREW, PAN, 5X11.5................................................... 2
SCREW, TAPPING, 4X12 ............................................ 23
SCREW, TAPPING, 4X12 ............................................ 3
NUT, FLANGE, 8MM..................................................... 1
21
22

23

95701-08014-00
64600-KWZ-900DSM

64650-KWZ-900DSM

BOLT, FLANGE, 8X14................................................... 1

COVER, R SUB BODY

*NHA30M*.......DIGITAL SILVER METALLIC......... 1
COVER, L SUB BODY

*NHA30M*.......DIGITAL SILVER METALLIC......... 1

F.R.T.
02 . 07 . 2010
QTY
Notes
61
F - 48
Tools

No. Description
62
Ref

No.
F.R.T.
Part No.
Description
QTY
1
2
3
4
5
89010-KWW-A00
89102-538-000
89103-538-000
89216-KVY-960
99001-10120
TOOL SET.....................................................................
DRIVER, SCREW (NO.2 + -)........................................
GRIP . ...........................................................................
WRENCH, SPARK PLUG..............................................
SPANNER, 10X12 ........................................................
6
7
8
99001-14170
99002-13500
99008-01600
SPANNER, 14X17 ........................................................ 1

PLIERS, 135 . ............................................................... 1
BAG, TOOL, 160MM..................................................... 1
02 . 07 . 2010
1
1
1
1
1
Notes
F - 49
Caution Label

No. Description
Ref

No.
F.R.T.
Part No.
Description
QTY
2
3
87505-KWB-920
87509-KWW-A40
LABEL, TIRE & DRIVE CHAIN .................................... 1

LABEL, AIR CLEANER ELEMENT . ............................. 1
7
8
87586-KVB-930
87560-KVB-930
LABEL, FUEL ............................................................... 1

LABEL, DRIVE CAUTION ............................................ 1
02 . 07 . 2010
Notes
63
F - 50
Mark / Emblem

No. Description
Ref

No.
F.R.T.
Description
QTY
5
86642-KWZ-750ZA

86642-KWZ-750ZB

86642-KWZ-750ZC
MARK, PGM-FI

*TYPE1*................................................................. 2

*TYPE2*................................................................. 2

*TYPE3*................................................................. 2
6
86641-KWZ-750ZA

86641-KWZ-750ZB
86641-KWZ-750ZC
7
86801-KWZ-750
MARK, HONDA (80MM)

*TYPE1*.................................................................

*TYPE2*.................................................................

*TYPE3*.................................................................
MARK, HONDA (55MM)...............................................
64
Part No.
11
12
13
86531-KWW-A70
86643-KWZ-750
86644-KWZ-750
2
2
2
1
EMBLEM, HONDA ...................................................... 1

EMBLEM, R. SUB BODY COVER............................... 1
EMBLEM, L. SUB BODY COVER................................ 1
02 . 07 . 2010
Notes
I N D E K S PART NUMBER
Part Number

(00000)
06451-961-405
06455-KWB-601
06530-GBG-B20
06531-GBG-B20
06535-GN5-505

(10000)
11100-KWZ-900
11108-KWZ-900
11200-KWZ-900
11218-KWB-600
11321-KWZ-900
11322-KWZ-900
11323-KWZ-901
11331-KWZ-900
11332-KWZ-900
11341-KWZ-900
11346-KTR-940
11346-KTR-940
11346-KWZ-900
11347-KTR-940
1134B-KVY-900
11360-KWZ-900
11370-KWZ-900
11394-KWZ-900
11395-KWZ-900
11396-KWZ-900
12100-KWZ-750
12191-KWB-921
12204-KVY-901
12206-KPL-900
12209-GB4-682
1220A-KWZ-750
12212-KWZ-900
12251-KWB-601
12251-KWZ-901
12310-KWZ-900
12391-KWB-600
12391-KWW-600
1300A-KWZ-750
13011-KWZ-305
13021-KWZ-305
13031-KWZ-305
13041-KWZ-305
Block No.
F12
F12
F9
F9
F9
E19
E17-10
E19
E19
E7
E7
E7
E7
E7
E13
E7
E13
E7
E13
E7
E13
E7
E7
E7
E13
E6
E6
E3
E3
E4
E3
E3
E3
E3
E2
E2
E2
E20
E20
E20
E20
E20
Part Number
13051-KWZ-305
13101-KWZ-900
13102-KWZ-305
13103-KWZ-305
13104-KWZ-305
13105-KWZ-305
13111-087-001
13115-GN5-911
13312-KWZ-900
14100-KWZ-901
14125-KVY-900
14126-KPG-T00
14321-KWB-600
14401-KWB-920
1443A-KWB-920
1444A-KWB-920
14451-KWB-600
14500-KWB-600
14502-086-001
14531-KWB-600
14541-GB4-682
1455A-KTL-GB0
14566-086-031
14610-KWB-600
14615-KFL-851
14670-KWB-600
14675-KWB-600
14711-KWB-600
14721-KVY-900
14751-KWB-921
14771-GB4-680
14775-KVY-900
14781-MA6-000
15100-KWB-600
15119-KWB-600
15421-035-010
1565A-KWZ-750
1576A-KWB-600
16080-KPH-701
16081-KPH-701
16082-KPH-701
16083-KTR-941
16169-KTM-D21
1620A-KWZ-750
16217-KPH-700
Block No.
E20
E20
E20
E20
E20
E20
E20
E20
E20
E4
E4
E4
E5
E5
E4
E4
E4
E5
E5
E5
E5
E5
E5
E5
E5
E5
E5
E4
E4
E4
E4
E4
E4
E11
E11
E11
E13
F25
E22
E22
E22
E22
E22
E3
E3
Part Number
16400-KWZ-902
16401-KTM-D21
16422-GBJ-M31
16432-GFM-901
16433-HN8-A61
16436-KTM-D22
16450-KSS-B31
16472-KPH-701
16700-KWZ-901
16718-KTW-900
1720A-KWZ-750
17210-KWZ-900
17213-KWB-600
17214-KWB-600
17227-KPK-900
17230-KWZ-900
17231-KWZ-900
17234-KWW-B80
17241-KWZ-900
17242-KWZ-900
17253-KWZ-900
17254-KVB-T00
17254-KWZ-900
17256-KWZ-900
17510-KWZ-750
17517-KWB-600
17570-KWZ-900
17572-KWB-600
1757A-KWZ-750
17620-KGH-600
17631-KEV-900
17910-KWZ-750
18291-GE2-920
18293-KPK-901
18300-KWZ-750
18317-KWZ-900
18318-KWZ-900
18345-MBT-610
18350-KWZ-750
18421-KBA-900
18422-KWW-A40
19741-KWZ-900
19742-KWZ-900
19743-KWZ-900
Block No.
E22
E22
E22
E22
E22
E22
E22
E22
F21
F21
F25
F25
F25
F25
F25
F25
F25
F25
F25
F25
F25
E7
F25
F25
F21
F21
F21
F21
F21
F21
F21
F4
F27
F27
F27
F27
F27
F27
F27
F27
F27
E7
E7
E7
Part Number
(20000)
22011-GCC-770
22100-KWZ-900
22102-KWZ-900
22105-GGE-900
22110-KWZ-900
22123-KWZ-305
22131-KVB-900
22350-KWZ-900
22361-KWZ-900
22401-KWZ-901
22517-25017-0000
22535-KWZ-305
22804-GB2-880
23100-KWZ-901
23210-KWZ-900
23217-KWZ-900
23220-KWZ-900
23225-KSY-900
23226-KVB-900
23233-KWZ-900
23236-KWZ-900
23237-GCC-C50
23238-GCC-000
23241-KWZ-900
23411-KWZ-900
23421-KWZ-900
23422-KWZ-900
23430-KWZ-900
23801-KTE-910
23811-KR3-600
27517-0000-00000
28110-KWB-920
28120-KPH-701
28120-KWB-921
28130-KWB-920
28132-KPH-900
28231-KWZ-900
28232-KWZ-900
28233-KWZ-900
28234-KWZ-900
28235-KWZ-900
28242-KWZ-900
28251-KWZ-900
28262-041-731
Block No.
E16
E17-20
E16
E16
E16
E16
E16
E17-20
E17-20
E17-20
F14-40
E17-20
E17-20
E17
E17
E17-10
E17
E17
E17
E17
E17
E17
E17
E17-20
E17-20
E17-10
E17-10
E17-10
E17-10
E17-10
F19-30
E12
E8
E8
E12
E12
E15
E15
E15
E15
E20
E15
E15
E15
Block No.
Part Number
28271-KWZ-900
E15
28281-KWZ-900
E15
28282-KWZ-900
E15
28300-KWZ-840
F29

(30000)
30500-KWZ-901
F38
30520-GFM-900
F38
30700-KWW-A01
F38
31110-KWW-711
E8
31120-KWZ-902
E8
31204-KG8-004
E12
31206-GW3-004
E12
31210-KWB-921
E12
31500-KWW-A01
F23
31600-KVB-T01
F38
31916-KWB-601
E3
31926-KWB-601
E3
32101-GW3-780
E12
32103-KWZ-750
F38
32105-KWZ-840
E12
3210A-KWZ-750
F38
33100-KWZ-751
F1
33115-KBA-830
F1
33180-KWZ-901
F44
33619-459-840
F27
33702-KWW-A01
F36-10
33705-KW7-900
F36-10
33705-KWW-A01
F36-10
33706-KAN-961
F36-10
33706-KWZ-751
F36-10
3370A-KWZ-750
F36-10
33714-KL3-620
F38
33752-KWW-A01
F36-10
33756-KWZ-751
F36-10
34351-657-921
F44
34901-KPH-881
F1
34905-KAN-W01
F1
34905-KAN-W01
F36-10
34906-GB6-921
F36-10
34908-GA7-701
F2
34908-KVE-900
F2
34908-MB9-871
F2
34909-KVR-600
F2
35010-KWZ-840
F39
35100-KWZ-841
F39
02.07.2010
65
Part Number
35109-KWW-A01
35150-KWW-A01
35160-KWW-A01
35170-KWW-A01
35180-KWW-A01
35200-KWW-A01
35340-KWB-601
35350-KWZ-901
35357-KCC-900
35400-GT3-620
35700-KWZ-900
36532-KWZ-901
36535-KWB-600
37200-KWZ-751
37201-KWZ-751
37211-KWW-A01
37215-KS3-901
37224-KWZ-751
37305-KE5-008
37750-KPH-701
37890-GEY-642
38110-KWW-A41
38117-KPH-880
38301-GBG-911
38306-KK4-000
38501-KPH-902
38506-KWW-A41
38770-KWZ-751
38771-KTY-D30
F39
F4
F4
F4
F4
F4
F5
F29
F29
F38
F31
E3
E3
F2
F2
F2
F2
F2
F2
E6
E22
F38
F38
F2
F2
F38
F38
F38
F38
40510-KWZ-750
40530-KWB-602
40530-KWB-921
4054A-KWW-A00
4054A-KWW-A00
41200-KWZ-750
41241-KWB-601
42301-KWB-600
42303-KWW-B60
42304-KFM-900
42313-GBG-B20
42601-KWB-921
42615-KWB-920
42620-KFL-851
F32
F32
F32
F18
F19-30
F19-30
F19-30
F19-30
F19-30
F19-30
F18
F19-30
F19-30
F19-30
66
Block No.
02.07.2010
(40000)
Part Number
42653-001-004
42711-KWW-010
43100-KPH-700
43125-KPH-903
43141-KTM-850
43352-568-004
43353-461-772
43410-KWB-600
43431-KWB-600
43434-ME1-670
43451-KWZ-900
43513-KBP-882
44301-KWB-600
44311-KWB-920
44601-KWB-921
44620-KPH-951
44711-KWW-010
44800-KWB-600
44806-KWB-600
44809-KFM-900
44830-KWW-A00
45111-MAJ-G42
45126-KWW-A40
45131-GZ0-007
45132-166-017
45133-028-000
45133-MA3-007
45134-250-001
45145-KFM-900
45156-KWW-A40
45157-KWW-A00
45208-KWB-601
45215-KPH-951
45216-166-007
45218-KWB-601
45250-KWB-921
45251-KWB-921
45290-KWB-601
45465-KTL-740
45504-410-004
45510-KWB-600
45512-MA6-007
45517-GW0-751
45520-GW0-912
Block No.
F19-30
F19-30
F18
F18
F18
F12
F12
F18
F32
F18
F29
F5
F14-40
F14-40
F14-40
F14-40
F14-40
F14-40
F14-40
F14-40
F2
F12
F5
F12
F12
F18
F12
F18
F18
F5
F5
F12
F12
F12
F12
F12
F14-40
F12
F10
F5
F5
F5
F5
F5
Part Number
45521-GW0-913
45530-KVY-911
4650A-KWZ-750
46510-KJ9-000
46513-KBP-900
46620-KWZ-840
46625-KWZ-900
46633-KJ9-000
46633-KJ9-000
(50000)
50100-KWZ-750
50306-GN5-901
50351-KWZ-900
50381-KWZ-750
50400-KWZ-900AFB
50400-KWZ-900CSR
50400-KWZ-900POV
50500-KWZ-900
50512-KWZ-900
50520-KWZ-900
50523-KWZ-901
50524-397-000
50524-KWZ-900
50530-KWZ-750
50535-KWZ-900
5053A-KWZ-750
50610-KWZ-900
50612-KPH-900
50613-KFL-850
50661-KWZ-900
50713-KWW-9A0
50714-KBA-930
50714-KWW-9A0
50715-KE8-000
50715-KWZ-900
50716-KWZ-900
51400-KWZ-751
51401-KWB-601
51410-KWB-601
51412-GN5-901
51412-KWB-601
51420-KWW-A31
51425-GN5-901
51437-KWB-601
Block No.
F5
F5
F29
F29
F29
F29
F29
F29
F31
F39
F9
F30
F23
F23
F23
F23
F31
F31
F31
F31
F31
F31
F31
F31
F31
F30
F30
F30
F30
F30
F30
F30
F30
F30
F30
F11
F11
F11
F11
F11
F11
F11
F11
Part Number
Block No.
51454-KEV-881
F11
51456-KPH-901
F11
51466-065-901
F11
51470-KWW-A01
F11
51500-KWZ-751
F11
51520-KWW-A31
F11
5210A-KWZ-750
F32
52170-KWZ-750
F32
52400-KWZ-751
F33
52485-GA7-003
F33
52485-KVY-901
F33
52486-GA7-003
F33
52486-KWZ-900
F33
53100-KWW-630
F7
53105-KWB-600
F7
53106-KR3-000
F7
53108-KR3-770
F7
53125-KWZ-900
F7
53140-KWW-620
F4
53166-KWB-600
F4
53167-KFM-900
F4
53168-KFM-900
F4
53175-KRS-T80
F5
53200-KWZ-750
F9
53203-KWW-A00AFB F7
53203-KWW-A00CSR F7
53203-KWW-A00POV F7
53205-KWW-A00
F7
53206-KWZ-840DSM F7
53208-KWZ-840
F7
53209-GAH-000
F1
53214-GN5-900
F9
53216-GN5-830
F9
53220-GN5-900
F9
(60000)
61100-KWW-A00AFB
61100-KWW-A00CSR
61100-KWW-A00POV
61200-KWZ-840
64220-KWZ-750
6431A-KWZ-750
64320-KWZ-750DSM
64321-KWZ-900AFB
64321-KWZ-900CSR
F10
F10
F10
F10
F39
F44-10
F44-10
F45
F45
Part Number
Block No.
64321-KWZ-900POV F45
64322-KWZ-900AFB
F45
64322-KWZ-900CSR F45
64322-KWZ-900POV F45
64324-KWZ-9000POV F45
64324-KWZ-900AFB
F45
64325-KWZ-900DSM F45
64341-KWW-A00
F7
64400-KWZ-900AFB
F44-10
64400-KWZ-900CSR F44-10
64400-KWZ-900POV F44-10
64410-KWZ-900AFB
F44-10
64410-KWZ-900CSR F44-10
64410-KWZ-900POV F44-10
64480-KWZ-750
F45
64490-KWZ-750
F45
64500-KWW-A70AFB F44
64500-KWW-A70CSR F44
64500-KWW-A70POV F44
64510-KWW-A00
F39
64520-KWZ-900AGM F44
64520-KWZ-900WRD F44
64521-MN5-000
F7
64550-KWW-A70DSM F44
64600-KWZ-900DSM F45
64610-KWZ-900
F45
64650-KWZ-900DSM F45
64660-KWZ-900AGM F45
64660-KWZ-900WRD F45
64670-KWZ-900AGM F45
64670-KWZ-900WRD F45
664324-KWZ-900CSR F45
(70000)
(80000)
75581-KWZ-900
77200-KWZ-750
77201-KWB-600
77214-KPH-900
77230-KWZ-900
77234-GN2-000
77236-KWZ-900
77240-KTM-851
F34
F23
F23
F23
F23
F23
F34
F34
8010A-KWZ-750
80124-KPH-700
F34
F23
Part Number
Block No.
81110-KWW-A70
81253-KPH-900
81257-KWC-900
8125A-KWZ-750
81312-KPH-900
81312-KPH-900
83601-MN5-000
83601-MN5-000
86531-KWW-A70
86641-KWZ-750ZA
86641-KWZ-750ZB
86641-KWZ-750ZC
86642-KWZ-750ZA
86642-KWZ-750ZB
86642-KWZ-750ZC
86643-KWZ-750
86644-KWZ-750
86801-KWZ-750
87505-KWB-920
87509-KWW-A40
87560-KVB-930
87586-KVB-930
88110-KWW-A00
88120-KWW-A00
89010-KWW-A00
89102-538-000
89103-538-000
89216-KVY-960
F44
F23
F21
F23
F5
F10
F7
F36-10
F50
F50
F50
F50
F50
F50
F50
F50
F50
F50
F49
F49
F49
F49
F4
F4
F48
F48
F48
F48
90002-KWB-600
90005-GHB-610
9001A-KWC-900
90031-KWB-600
90035-166-008
90081-035-000
90083-KWB-8A0
90084-041-000
90084-GN5-830
90085-KTC-920
90101-GJ6-000
90102-KGH-900
90105-KGH-901
90105-KPH-900
90106-GN5-900
E3
E7
E2
E19
F2
E5
E5
E17-10
E13
E8
F1
F5
F14-40
F23
F7
(90000)
Part Number
90107-KGH-600
90107-KGH-600
90107-KVV-900
90108-MK6-670
90109-MZ5-008
90111-187-000
90114-126-900
90114-KGH-901
90115-KW7-900
90115-KW7-900
90116-KV3-702
90116-KVB-900
90116-KVB-900
90121-KWZ-900
90128-KWB-600
90131-KPH-881
90131-KWB-600
90132-KV7-671
90145-GAZ-981
90147-KVY-900
90164-028-000
90191-KWB-600
90201-GCC-000
90203-KVB-900
90301-KGH-901
90301-KWB-600
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-GW3-980
90302-KBP-900
90302-KBP-900
90302-KWW-A00
90304-KGH-901
90305-KWW-A00
90306-KGH-901
90306-KGH-901
90309-KPH-971
90314-KFM-840
90314-KTM-850
90325-KCC-900
90401-KWZ-900
90402-KWZ-900
90404-KWB-600
Block No.
F44-10
F45
F27
F31
F2
F32
E7
F5
F44
F44-10
F11
F25
F34
F32
F19-30
F12
F30
F29
F5
F31
F39
F7
E3
F31
F18
F27
F34
F44
F44-10
F45
F18
F19-30
F7
F7
F10
F14-40
F18
F19-30
F4
F4
F30
E17-20
E15
E5
Part Number
90407-259-000
90412-KPH-900
90412-KPH-901
90426-KVB-900
90426-KWZ-900
90439-KWZ-900
90443-MB0-000
90462-KFL-851
90463-ML7-000
90475-KWB-600
90501-KPH-880
90501-KWW-A00
90501-KWW-A00
90501-KWZ-900
90502-KPH-900
90503-KBP-900
90503-KBP-900
90505-425-000
90505-KPH-880
90543-MV9-671
90544-283-000
90544-KF0-000
90545-300-000
90601-KAF-003
90605-166-720
90608-072-001
90634-KPG-900
90651-MA5-672
90666-SDA-A01
90666-SDA-A01
90677-KAN-T00
90677-KAN-T00
90683-GAZ-003
90701-KFM-901
90701-KFM-901
90701-KFM-901
90703-HC4-001
90741-003-010
90899-422-610
91001-KWZ-751
91001-KWZ-901
91002-KWZ-751
91005-KWB-921
91005-KWZ-901
Block No.
E19
E15
E17-20
E8
E16
E17
E6
E17-10
E5
E5
F7
F7
F44-10
F27
F23
F7
F10
F18
F7
E2
F11
E5
F5
F29
E17-20
E15
F23
F5
F44
F45
F44
F44-10
F21
E2
E3
E6
E19
E20
F34
E19
E19
E19
E12
E7
Part Number
91008-KVY-901
91031-KWZ-901
91102-GE0-003
91201-KWZ-902
91202-KWZ-901
91203-459-771
91204-MC7-003
91211-GFC-771
91216-KGH-902
91251-KPH-881
91251-KPH-901
91251-KWB-601
91255-KWZ-901
91301-KPH-701
91302-KWZ-901
91303-377-001
91303-KF0-003
91304-KPH-700
91307-035-001
91309-KEE-630
91351-642-000
91351-GR1-000
91356-GM0-003
91422-KVB-900
91509-GE2-760
91509-GE2-760
92101-06020-4J
92800-12000
92811-10000
92812-10000
92900-08032-1E
93101-KWB-8A0
93401-06016-08
93404-06012-00
93404-06012-00
93500-04010-0G
93500-04025-0G
93500-05025-0G
93600-04012-1G
93891-04012-07
93891-04016-08
93892-04006-08
93892-05012-18
93892-05016-08
Block No.
E13
E17-20
E7
E7
E19
E7
E19
E17
E19
F19-30
F14-40
F14-40
F11
E22
E17-20
E13
E20
E3
E13
E12
E17
E17
F11
F44-10
F7
F45
F38
E19
F18
F32
E3
E19
F44-10
E3
E15
F21
E7
F4
F5
F7
F7
E12
E22
E12
Part Number
93893-04012-18
93901-24610
93903-24310
93903-24481
93903-24510
93903-25210
93903-25310
93903-25510
93903-34120
93903-34320
93903-34320
93903-34380
93903-34380
94001-05070-0S
94001-06000-0S
94001-06000-0S
94001-06070-0S
94001-08000-0S
94001-08000-0S
94001-10000-0S
94001-14000-0S
94021-10000-1S
94030-14200
94031-10000
94050-0600
94050-08000
94050-08000
94050-10000
94050-10080
94050-12001
94101-05000
94101-06000
94101-08000
94101-10000
94103-08000
94111-10000
94201-16150
94201-20150
94201-20150
94201-20150
94201-30251
94301-08141
94301-08141
94510-17000
Block No.
F5
F36-10
F44
F7
F44
F25
F2
F25
E7
F44
F45
F34
F45
F4
F18
F19-30
F23
F18
F32
F33
E8
F33
E16
F32
F5
F27
F45
F30
F39
E17
F29
F30
F32
F33
F27
F32
F30
F18
F29
F32
F31
E7
E13
E17-10
02.07.2010
67
Part Number
68
94510-20001
94510-34000
94520-30000
95002-41300-08
95002-80001
95002-80001
95014-72102
95014-73100
95015-32001
95015-42000
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06012-00
95701-06014-0
95701-06014-0
95701-06016-00
95701-06018-01
95701-06020-00
95701-06022-01
95701-06025-00
95701-06035-00
95701-06045-01
95701-08014-00
95701-08020-07
95701-08025-00
95701-08030-00
95701-08030-00
95701-08032-00
95701-08032-00
95701-08035-00
95701-08045-00
95701-10030-00
95801-10045-00
95801-10110-08
96001-06014-00
96001-06014-00
96001-06014-04
96001-06016-00
96001-06016-00
96001-06016-00
96001-06020-00
96001-06022-00
02.07.2010
Block No.
E15
E17
E13
F25
F25
E7
F31
F29
F29
F29
E17-10
F21
F23
F31
F34
F38
F38
E3
F38
E5
E3
F5
F36-10
F18
F44
F45
F23
E5
F27
F30
F30
F39
F29
F27
F31
F9
F39
F5
F10
F27
E8
E11
F7
F44-10
E8
Part Number
96001-06022-00
96001-06025-00
96001-06025-00
96001-06030-00
96001-06032-00
96001-06035-00
96001-06035-00
96001-06040-00
96001-06040-00
96001-06040-00
96001-06045-00
96001-06050-00
96001-06065-00
96001-06100-0
96100-62030-01
96100-63010-00
98200-41000
98200-41000
98200-41500
98200-41500
99001-10120
99001-14170
99002-13500
99008-01600
(H)
HB6201
HB62012-RS
HB6201RS
HB6202
HB6203
HB6203RS
HB6204
HB6301RS

Block No.
E11
E7
F10
F23
E12
E7
E13
E7
E13
E19
E7
E19
E19
E3
E19
E19
F23
F38
F23
F38
F48
F48
F48
F48
E19
F14-40
F19-30
E19
E19
F19-30
E19
F19-30
Part Number
Block No.
Part Number
Block No.
Part Number
Block No.
INDEKS DESCRIPTION
Part Name
Block No
(A)
ADJUSTER, R. CHAIN ASSY

F18
ADJUSTER, R. CHAIN ASSY
F19-30
AIR CLEANER ASSY SET
F25
ARM ASSY., EX. VALVE ROCKER E4
ARM ASSY., IN. VALVE ROCKER E4
ARM ASSY., KICK STARTER
F29
ARM COMP., CAM CHAIN TENSIONER E5
ARM COMP., RR. BRAKE STOPPER F32
ARM, RR. BRAKE
F18
AXLE, FR. WHEEL
F14-40
AXLE, RR. WHEEL
F19-30
(B)
BAG, TOOL, 160MM

F48
BALL SET, STEEL, #6X23
F9
BALL SET, STEEL, #6X29
F9
BAND (ECU)
F23
BAND, AIR CLEANER CONNECTING F25
BAND, CLUTCH COVER DUCT
E7
BAND, CONNECTING TUBE (40) E7
BAND, INSULATOR
E3
BAR ASSY, SIDE STAND
F31
BAR COMP., SIDE STAND
F31
BAR, L. PILLION STEP SET
F30
BAR, R. PILLION STEP SET
F30
BATTERY (GTZ4V)
F23
BEARING, NEEDLE, 16X20X34
E17-20
BEARING, NEEDLE, 20X26X18.2 E12
BEARING, RADIAL BALL, 6001
E13
E19
BEARING, RADIAL BALL, 6201U F19-30
BEARING, RADIAL BALL, 6201UU F14-40
E19
E19
E19
E19
E7
E7
E19
E19
BEARING, RADIAL BALL, 6301U E19
BEARING, RADIAL BALL, 6305U E19
BELT, DRIVE
E17
BODY COMP THROTTLE
E22
BODY COMP., FRAME
F39
BOLT A, BRAKE STOPPER
F18
Part Name
Block No
BOLT A, STOPPER ARM

F32
BOLT, ADJUSTING
F1
BOLT, BODY COVER SETTING F27
BOLT, BRAKE DISK, 8X24
F14-40
BOLT, DRAIN PLUG, 12MM
E19
BOLT, DRIVE SPROCKET FIXING E17-10
BOLT, FLANGE (SH) 6X14
F27
BOLT, FLANGE, 10X110
F39
BOLT, FLANGE, 10X30
F31
BOLT, FLANGE, 10X45
F9
BOLT, FLANGE, 10X50
F7
BOLT, FLANGE, 5X12
E3
BOLT, FLANGE, 5X20
E22
BOLT, FLANGE, 6MM
E7
BOLT, FLANGE, 6MM
F32
BOLT, FLANGE, 6MM
F34
BOLT, FLANGE, 6MM
F25
BOLT, FLANGE, 6X10
F5
BOLT, FLANGE, 6X100
E3
BOLT, FLANGE, 6X12
E17-10
BOLT, FLANGE, 6X12
F34
BOLT, FLANGE, 6X12
E7
BOLT, FLANGE, 6X12
F21
BOLT, FLANGE, 6X12
F23
BOLT, FLANGE, 6X12
F31
BOLT, FLANGE, 6X12
F38
BOLT, FLANGE, 6X14
E3
BOLT, FLANGE, 6X14
F10
BOLT, FLANGE, 6X14
F5
BOLT, FLANGE, 6X14
F38
BOLT, FLANGE, 6X16
E8
BOLT, FLANGE, 6X16
E11
BOLT, FLANGE, 6X16
F7
BOLT, FLANGE, 6X16
F38
BOLT, FLANGE, 6X18
E5
BOLT, FLANGE, 6X20
E3
BOLT, FLANGE, 6X20
F44-10
BOLT, FLANGE, 6X22
E8
BOLT, FLANGE, 6X22
E11
BOLT, FLANGE, 6X22
F5
BOLT, FLANGE, 6X25
F10
BOLT, FLANGE, 6X25
E7
BOLT, FLANGE, 6X25
F36-10
BOLT, FLANGE, 6X30
F23
BOLT, FLANGE, 6X32
E12
BOLT, FLANGE, 6X35
E13
BOLT, FLANGE, 6X35
E7
BOLT, FLANGE, 6X35
F18
BOLT, FLANGE, 6X40
E13
Part Name
Block No
BOLT, FLANGE, 6X40

E7
BOLT, FLANGE, 6X40
E19
BOLT, FLANGE, 6X45
F44
BOLT, FLANGE, 6X45
E7
BOLT, FLANGE, 6X50
E19
BOLT, FLANGE, 6X65
E19
BOLT, FLANGE, 6X9
F29
BOLT, FLANGE, 8X14
F45
BOLT, FLANGE, 8X20
F23
BOLT, FLANGE, 8X25
E5
BOLT, FLANGE, 8X30
F27
BOLT, FLANGE, 8X30
F30
BOLT, FLANGE, 8X32
F39
BOLT, FLANGE, 8X32
F30
BOLT, FLANGE, 8X35
F29
BOLT, FLANGE, 8X45
F27
BOLT, HANDLE LEVER PIVOT
F5
BOLT, HEAD COVER ASSY
E2
BOLT, HEX., 6X14
E19
BOLT, HEX., 6X20
F38
BOLT, KNOCK, 5MM
E5
BOLT, OIL, 10X22
F5
BOLT, PIN
F12
BOLT, SEALING, 14MM
E5
BOLT, SEAT HINGE
F23
BOLT, SIDE STAND PIVOT
F31
BOLT, SOCKET, 5X8
F39
BOLT, SOCKET, 6X14
E8
BOLT, SOCKET, 8MM
F11
BOLT, STUD, 7X180.5
E19
BOLT, STUD, 8X18
F19-30
BOLT, STUD, 8X32
E3
BOLT, SWINGARM PIVOT
F32
BOLT, SWITCH SETTING
F31
BOLT, TORX, 8X25
F12
BOLT-WASHER, 6X12
E3
BOLT-WASHER, 6X12
E15
BOLT-WASHER, 6X16
F44-10
BOOT B
F12
BOOT COMP
F5
BOOT, PIN BUSH
F12
BOSS, DRIVE FACE
E16
BOX ASSY., LUGGAGE
F23
BOX ASSY., SPEEDOMETER GEAR F14-40
BRACKET SUB ASSY., FR
F12
BRACKET, FR. NUMBER PLATE F44
BRACKET, SIDE STAND
F31
BRUSH SET
E12
BULB (12V/5W)
F44
Part Name
Block No
BULB, HEADLIGHT
BULB, TAILLIGHT (12V 18/5W)
BULB, WEDGE BASE (T10)
BULB, WINKER (12V 10W)
BULB, WINKER (12V 10W)
BUSH, RUBBER
BUSH, RUBBER
BUSH, STOPPER PLATE
BUSH, STOPPER PLATE
F1
F36-10
F2
F2
F2
F2
F1
F36-10
F33
F33
F29
F31
(C)
CABLE COMP., BRAKE LOCK

F29
CABLE COMP., SPEEDOMETER F2
CABLE COMP., THROTTLE
F4
CALIPER SUB ASSY., R. FR
F12
CAM, RR. BRAKE
F18
CAMSHAFT COMP
E4
CAP ASSY., NOISE SUPPRESSOR F38
CAP, A.C. GENERATOR
E13
CAP, BLEEDER
F12
CAP, FUEL FILLER
F21
CAP, MASTER CYLINDER
F5
CASE COMP., L. FR. BOTTOM F11
CASE COMP., R. FR. BOTTOM
F11
CASE, DRIVE CHAIN
F32
CASE., AIR CLEANER
F25
CATCH COMP., SEAT
F23
CHAIN, CAM (90L)
E5
CHAIN, DRIVE (420DX-102RB)
F32
CHAIN, DRIVE (RK420SL-102RJ) F32
CIRCLIP
F5
CIRCLIP, 7MM
E17-20
CIRCLIP, EXTERNAL, 17MM
E17-10
E15
E17
CIRCLIP, INTERNAL, 30MM
E13
CLAMP
F2
CLAMP, TUBE (D13)
F25
CLAMPER A, OIL TEMP SENSOR E7
CLAMPER A, OIL TEMP SENSOR E13
CLAMPER B, BRAKE HOSE
F5
CLAMPER B, OIL TEMP SENSOR E13
CLAMPER, BRAKE HOSE
F5
CLIP, BATTERY COVER
F23
CLIP, HEADLIGHT
F1
CLIP, PISTON PIN, 13MM
E20
02.07.2010
5
69
INDEKS DESCRIPTION
Part Name
5
70
Block No
CLIP, SNAP FITTING (PO)

F44
CLIP, SNAP FITTING (PO)
F45
CLIP, SWITCH COVER
F29
CLIP, TRIM
F21
CLIP, TUBE (C12)
E7
CLIP, TUBE (C12)
F25
CLIP, VALVE GUIDE
E3
CLUTCH ASSY., ONE WAY
E8
CLUTCH ASSY., ONE WAY
E8
COIL COMP., IGNITION
F38
COLLAR A, HANDLE SETTING
F7
COLLAR B, HANDLE SETTING
F7
COLLAR, 6.2X20
F23
COLLAR, CAM CHAIN TENSIONER E5
COLLAR, FR. AXLE DISTANCE F14-40
COLLAR, FR. FENDER
F5
COLLAR, FR. FENDER
F10
COLLAR, FR. WHEEL SIDE
F14-40
COLLAR, HORN SETTING
F38
COLLAR, KICK SPRING
E15
COLLAR, MAIN SIDE COVER
F10
COLLAR, MAIN SIDE COVER
F7
COLLAR, MAIN STEP MOUNTING F30
COLLAR, PILLION STEP
F27
COLLAR, R. CRANK SIDE
E20
COLLAR, RR. AXLE DISTANCE F19-30
COLLAR, RR. BRAKE PANEL SIDE F18
COLLAR, RR. WHEEL SIDE
F19-30
COLLAR, RUBBER BUSH
F33
COLLAR, SEAL
E17
COLLAR, SPRING
E17
COLLAR, TAILLIGHT MOUNTING F36-10
COLLAR, WINKER STAY
F27
COTTER, VALVE
E4
COVER COMP., CYLINDER HEAD E2
COVER COMP., L. RR
E13
COVER, ASSY FUEL PUMP
F21
COVER, BATTERY
F23
COVER, CENTER

F45
COVER, FR. HANDLE
F7
COVER, FR. MUFFLER
F27
COVER, FR. TOP
F44
COVER, FR. UPPER
F44
COVER, HANDLE TOP (WL)
F7
COVER, L SUB BODY
F45
COVER, L. BODY
F45
COVER, L. CRANKCASE
E13
COVER, L. DUMMY
F36-10
COVER, L. MAIN PIPE SIDE
F44-10
02.07.2010
Part Name
Block No
COVER, L. RR. BODY

F45
COVER, MAIN PIPE
F44-10
COVER, OIL COOLER
E7
COVER, R SUB BODY
F45
COVER, R.
E7
COVER, R. BODY
F45
COVER, R. DUMMY
F36-10
COVER, R. MAIN PIPE SIDE
F44-10
COVER, R. RR. BODY
F45
COVER, RR. HANDLE
F7
COVER, RR. MUFFLER
F27
COVER, TAIL
F45
COVER., AIR CLEANER
F25
COVER., CLUTCH
E7
CRANKCASE COMP., L
E19
CRANKCASE COMP., R.
E19
CRANKSHAFT ASSY
E20
CUSHION ASSY., RR
F33
CUSHION, PGM-FI UNIT
F38
CYLINDER COMP
E6
CYLINDER SET, MASTER
F5
CYLINDER SUB ASSY., FR. BRAKE F5
(D)
DAMPER A, CONNECTOR
DAMPER SET, WHEEL
DIAL DESIGN., SPEED & FUEL
DIAPHRAGM
DISK, FR. BRAKE
DOWEL PIN, 10X14
DOWEL PIN, 8X14
DOWEL PIN, 8X14
DOWEL PIN, SPECIAL, 8X14
DRIVER, SCREW (NO.2 + -)
DUCT A, R. COVER INLET
DUCT B, R. COVER INLET
DUCT L, AIR CLEANER
DUCT R, AIR CLEANER
DUCT, AIR FEED
DUCT, L. RR.
DUCT, R. COVER OUTLET
DUCT, R. RR.
DUST SEAL, 21X37X7
DUST SEAL, 27X40X4.5
DUST SEAL, 42X54X7
DUST SEAL, BRAKE CAM
DUST SEAL, STEERING HEAD
F21
F19-30
F2
F5
F14-40
E19
E7
E13
E3
E6
E2
F48
E7
E7
F25
F25
E7
F45
E7
F45
F14-40
F19-30
F14-40
F18
F9
Part Name
Block No
(E)
ELEMENT COMP., AIR CLEANER

EMBLEM COMP., R. COVER
EMBLEM, HONDA
EMBLEM, L. SUB BODY COVER
EMBLEM, R. SUB BODY COVER
(F)
FACE COMP, MOVABLE DRIVEN

FACE COMP., DRIVEN
FACE COMP., MOVABLE DRIVE
FACE, DRIVE
FENDER A, FR.
FENDER ASSY, RR
FENDER B, FR
FLANGE SUB ASSY., FINAL DRIVEN
FLYWHEEL COMP
FORK ASSY., L. FR
FORK ASSY., R. FR
FUSE, MINI (10A)
FUSE, MINI (10A)
FUSE, MINI (15A)
FUSE, MINI (15A)
(G)
F25
E7
F50
F50
F50
E17
E17
E16
E16
F10
F34
F10
F19-30
E8
F11
F11
F23
F38
F23
F38
GASKET, CLUTCH COVER

E7
GASKET, CYLINDER
E6
GASKET, CYLINDER HEAD
E3
GASKET, CYLINDER HEAD
E3
GASKET, EX. PIPE
F27
GASKET, HEAD COVER
E2
GASKET, HEAD COVER
E2
GASKET, L. CRANKCASE COVER E13
GASKET, OIL COOLER COVER
E7
GASKET, OIL PUMP BODY
E11
GASKET, R. CRANKCASE COVER E7
GAUGE ASSY, OIL LEVEL
E13
GEAR A, KICK IDLE (37T)
E15
GEAR B, KICK IDLE (30T)
E20
GEAR COMP., FINAL (52T)
E17-10
GEAR COMP., STARTER REDUCTION E12
GEAR, COUNTER (40T)
E17-10
GEAR, KICK DRIVE (35T)
E15
GEAR, SPEEDOMETER (19T)
F14-40
GEAR., STARTER DRIVEN
E12
GLASS
F2
GRIP
F48
GRIP COMP., THROTTLE
F4
GRIP, L. HANDLE
F4
GROMMET, SIDE COVER
F7
Part Name
Block No
GROMMET, SIDE COVER

GUARD, OXYGEN SENSOR
GUIDE, FR. BRAKE CABLE
GUIDE, OIL SEAL
GUIDE, VALVE (OS)
F36-10
E3
F10
E17-20
E3
(H)
HARNESS, WIRE ASSY

F38
HEAD SUB ASSY., CYLINDER
E3
HEAD, CAM CHAIN TENSIONER PUSH E5
HEADLIGHT ASSY
F1
HINGE, SEAT
F23
HOLDER, L. PILLION STEP
F30
HOLDER, MASTER CYLINDER
F5
HOLDER, R. PILLION STEP
F30
HOOK, MAIN STAND SPRING
F31
HORN COMP. (HIGH)
F38
HOSE ASSY, BREATHER
F25
HOSE COMP., FR. BRAKE
F5
HOSE COMP., FUEL FEED
F21
HOUSING, UNDER THROTTLE F4
HOUSING, UPPER THROTTLE F4
(I)
INDICATOR, FR. BRAKE

F18
INJECTOR ASSY., FUEL
E22
INSULATOR ., THROTTLE BODY E3
(J)
JOINT B, BRAKE ARM

F29
JOINT, AIR CLEANER CONNECTING F25
JOINT, INJECTOR
E22
(K)
KEY SET
KEY, WOODRUFF, 4MM
F39
E20
(L)
LABEL, AIR CLEANER ELEMENT F49

LABEL, DRIVE CAUTION
F49
LABEL, FUEL
F49
LABEL, TIRE & DRIVE CHAIN
F49
LENS COMP., L. WINKER
F36-10
LENS COMP., R. WINKER
F36-10
LEVER, R. STEERING HANDLE F5
LIGHT ASSY, POSITION
F44
LIGHT ASSY., RR. COMBINATION SET F36-10
LOCK ASSY., SEAT
F34
LOUVER, FR. TOP
F44
(M)
MARK, HONDA (55MM)
F50
INDEKS DESCRIPTION
Part Name
Block No
MARK, HONDA (80MM)

MARK, PGM-FI
MIRROR., L.
MIRROR ASSY., R.
MOTOR UNIT, STARTER
MUFFLER ASSY EXHAUST
MUFFLER COMP., EX
(N)
NUT B, BRAKE ROD ADJUSTING

NUT, ADJUST
NUT, CAP, 10MM
NUT, CLIP, 4MM
NUT, CLIP, 5MM
NUT, CLIP, 5MM
NUT, CLIP, 6MM
NUT, FLANGE, 10MM
NUT, FLANGE, 10MM
NUT, FLANGE, 12MM
NUT, FLANGE, 6MM
NUT, FLANGE, 8MM
NUT, FLANGE, 8MM
NUT, FLANGE, 8MM
NUT, HEX., 10MM
NUT, HEX., 10MM
NUT, HEX., 14MM
NUT, HEX., 14MM
NUT, HEX., 5MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 6MM
NUT, HEX., 7MM
NUT, HEX., 8MM
NUT, HEX., 8MM
NUT, LOCK
NUT, LOCK
NUT, SIDE STAND
NUT, SPECIAL, 6MM
NUT, SPECIAL, 6MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, SPRING, 4MM
NUT, STEERING STEM LOCK
NUT, U, 10MM
NUT, U, 12MM
NUT, U, 12MM
NUT, U, 6MM
NUT, U, 8MM
F50
F50
F4
F4
E12
F27
F27
F29
F1
F33
F7
F44
F44-10
F10
F30
F39
E17
F5
F45
F27
F27
F32
F33
E8
E16
F4
F19-30
F18
F23
E3
F18
F32
F4
F4
F31
F18
F19-30
F7
F34
F44
F44-10
F45
F9
F7
F14-40
F18
F18
F19-30\
Part Name
Block No
(O)
OIL SEAL, 16X28X7

OIL SEAL, 20X34X7
OIL SEAL, 24.8X34X8
OIL SEAL, 27X37X7
OIL SEAL, 30X42X5
OIL SEAL, 34X39X3
O-RING
O-RING
O-RING, 13.8X2.5
O-RING, 14.8X2.4
O-RING, 18.5X1.9
O-RING, 18X3
O-RING, 29X2.4
O-RING, 38.5X2
O-RING, 40.5X3 COMP
O-RING, 7.3X2.2
O-RING, FUEL PUMP
O-RING, PINION CAP
O-RING, THROTTLE BODY
OUTER COMP., CLUTCH
(P)
E19
E19
E19
E7
E7
E17
E12
F11
E13
E20
E17-20
E13
E3
E17
F19-30
E22
F21
E17
E22
E17-20
PACKING
E12
PACKING
F36-10
PACKING, DRAIN COCK, 12.5X20 E19
PACKING, FUEL FILLER CAP
F21
PAD SET, FR
F12
PANEL COMP., RR. BRAKE
F18
PEDAL ASSY., BRAKE
F29
PGM-FI UNIT
F38
PIECE, SLIDE
E16
PIN, GUIDE ROLLER
E5
PIN, HANGER
F12
PIN, PILLION STEP
F30
PIN, PISTON
E20
PIN, ROLLER GUIDE
E17
PIN, SPLIT, 1.6X15
F30
PIN, SPLIT, 2.0X15
F18
PIN, SPLIT, 2.0X15
F29
PIN, SPLIT, 2.0X15
F32
PIN, SPLIT, 3.0X25
F31
PIPE COMP., FR. FORK
F11
PIPE COMP., STEERING HANDLE F7
PIPE COMP., STEP
F30
PIPE, SEAT
F11
PISTON
E20
PISTON
F12
PISTON (0.25)
E20
PISTON (0.50)
E20
Part Name
Block No
PISTON (0.75)
E20
PISTON (1.00)
E20
PLATE A2, FIXING
E17-10
PLATE COMP., DRIVE
E17-20
PLATE, BEARING SETTING
E17-10
PLATE, BRAKE LOCK
F29
PLATE, CLUTCH SIDE
E17-20
PLATE, CYLINDER HEAD
E3
PLATE, DIAPHRAGM
F5
PLATE, IDLE AIR CONTROL VALVE E22
PLATE, OIL STOPPER
E19
PLATE, PILLION STEP SIDE
F30
PLATE, PILLION STEP SIDE
F30
PLATE, RAMP
E16
PLATE, SKID
F30
PLIERS, 135
F48
PLUG, CONE TYPE
F34
PLUG, SPARK (CPR6EA-9S)
E3
PLUG, SPARK (U20EPR9S)
E3
PLUNGER, CAM SETTING
E4
PROTECTOR
F5
PUMP ASSY., OIL
E11
PUMP UNIT, FUEL
F21
PUSH ROD ASSY., TENSIONER E5
(R)
RACE STEERING KIT

F9
RAIL, RR. GRAB
F23
RECTIFIER COMP., REGULATE F38
RELAY COMP., STARTER
F38
RELAY COMP., WINKER
F2
RESISTOR ASSY. (20W)
F38
RETAINER, FUEL PUMP
F21
RETAINER, KICK SPRING
E15
RETAINER, VALVE SPRING
E4
RING SET, PISTON (0.25)
E20
E20
E20
E20
RING SET, PISTON (STD)
E20
RING, BACK UP
F11
RING, HANDLE WEIGHT SNAP F7
RING, OIL SEAL STOPPER
F11
RING, PISTON
F11
RING, SEAL
E22
RING, STOPPER
F11
RING, STOPPER
F12
ROD COMP., RR. BRAKE
F29
ROLLER COMP., CAM CHAIN GUIDE E5
ROLLER SET, WEIGHT
E16
Part Name
Block No
ROLLER, CAM CHAIN TENSIONER E5

ROLLER, GUIDE
E17
RUBBER A, HANDLE WEIGHT
F7
RUBBER A, TAILLIGHT MOUNTING F36-10
RUBBER B, SEAT SETTING
F23
RUBBER CAP, FR. HANDLE COVER F7
RUBBER, CLUTCH DAMPER
E17-20
RUBBER, CUSHION
F7
RUBBER, FR. TOP COVER
F39
RUBBER, HANDLE MOUNTING F7
RUBBER, HANDLE MOUNTING F44-10
RUBBER, LUGGAGE BOX MOUNTING F23
RUBBER, MAIN STEP MOUNTING F30
RUBBER, MOUNTING
E2
RUBBER, MUFFLER MOUNTING F27
RUBBER, PROTECTOR
F21
RUBBER, PROTECTOR MOUNTING F27
RUBBER, PROTECTOR PACKING F27
RUBBER, STAND STOPPER
F31
RUBBER, STEP
F30
RUBBER, STOPPER ARM
F18
RUBBER, TAILLIGHT BRACKET F38
(S)
SCREEN, OIL FILTER

SCREW, 6X12
SCREW, 6X12
SCREW, BLEEDER
SCREW, FLAT, 4X12
SCREW, OVAL, 6X45
SCREW, PAN, 4X10
SCREW, PAN, 4X25
SCREW, PAN, 5X11.5
SCREW, PAN, 5X11.5
SCREW, PAN, 5X25
SCREW, SPECIAL PAN, 5MM
SCREW, TAPPING, 4X12
SCREW, TAPPING, 4X8
SCREW, TORX
E11
F44-10
F45
F12
F5
F7
F21
E7
F45
F7
F4
F44-10
F34
F44
F44
F45
F45
F2
F7
F44
F36-10
E7
F25
F2
F25
E22
02.07.2010
5
71
INDEKS DESCRIPTION
Part Name
5
72
Block No
SCREW, TORX, 5X17

E22
SCREW, TORX, 5X8.7
E22
SCREW, U-LOCK FLAT, 6X12
F39
SCREW, VISOR SPECIAL SETTING F44
SCREW, VISOR SPECIAL SETTING F44-10
SCREW-WASHER, 3X22
F2
SCREW-WASHER, 4X12
F5
SCREW-WASHER, 4X12
F7
SCREW-WASHER, 4X16
F7
SCREW-WASHER, 4X6
E12
SCREW-WASHER, 5X12
E22
SCREW-WASHER, 5X16
E12
SCREW-WASHER, SPECIAL, 4X10 F2
SEAL SET, PISTON
F12
SEAL, AIR CLEANER CASE
F25
SEAL, AIR CLEANER COVER
F25
SEAL, DUST
F11
SEAL, OIL 26X37X10,5
F11
SEAL, VALVE STEM
E4
SEAT ASSY., DOUBLE
F23
SEAT B, SPRING
F11
SEAT, DRIVEN FACE SPRING
E17
SEAT, SPRING
E15
SEAT, VALVE SPRING
E4
SENSOR ASSY., THERMOSTAT OIL E6
SENSOR UNIT COMP
E22
SENSOR, OXYGEN
E3
SET RING, 17MM
E17-10
SHAFT, COUNTER (16T)
E17-10
SHAFT, DRIVE
E17-20
SHAFT, KICK DRIVEN (16T)
E15
SHAFT, KICK IDLE (13T)
E15
SHAFT, REDUCTION GEAR
E12
SHAFT, ROCKER ARM
E4
SHAFT, RR. BRAKE PIVOT
F31
SHOE SET, BRAKE
F18
SLEEVE, RR. WHEEL
F19-30
SLIDER, CHAIN
F32
SOCKET COMP
F2
SPACER, IGNITION COIL
F38
SPANNER, 10X12
F48
SPANNER, 14X17
F48
SPEEDOMETER ASSY
F2
SPINDLE, CAM CHAIN GUIDE
E5
SPINDLE, KICK STARTER
E15
SPRING A, BRAKE ROD
F29
SPRING A, SIDE STAND
F31
SPRING ASSY., RR. BRAKE RETURN F29
SPRING B, BRAKE LOCK CABLE F29
02.07.2010
Part Name
Block No
SPRING, BRAKE SHOE

F18
SPRING, CAM CHAIN TENSIONER E5
SPRING, CARBON BRUSH
E12
SPRING, CLUTCH
E17-20
SPRING, DRIVEN FACE
E17
SPRING, FR. FORK
F11
SPRING, FRICTION
E15
SPRING, KICK IDLE
E15
SPRING, KICK RETURN
E15
SPRING, LOCK KEY SETTING
F34
SPRING, MAIN STAND
F31
SPRING, PAD
F12
SPRING, PLUNGER
E4
SPRING, REBOUND
F11
SPRING, SEAT LOCK
F23
SPRING, STOP SWITCH
F29
SPRING, VALVE
E4
SPROCKET COMP., CAM CHAIN E5
SPROCKET COMP., FINAL DRIVEN F19-30
SPROCKET, CAM (32T)
E5
SPROCKET, DRIVE (14T)
E17-10
STAND COMP., MAIN
F31
STATOR COMP
E8
STAY SET, FR. TOP COVER
F39
STAY, LOWER M/P COVER ASSY F44-10
STAY, MAIN STAND HOOK
F31
STAY, SUB COVER BODY
F45
STAY, WIRE
E22
STEM COMP., STEERING
F9
SUB CORD, STARTER MOTOR E12
SUB HARNESS, BATTERY
F38
SUSPENSION, STARTER RELAY F38
SUSPENSION, WINKER RELAY F2
SWINGARM ASSY, RR
F32
SWITCH ASSY., COMBINATION & LOCK F39
SWITCH ASSY., FR. STOP
F5
SWITCH ASSY., RR. STOP
F29
SWITCH ASSY., SIDE STAND
F31
SWITCH UNIT, DIMMER
F4
SWITCH UNIT, HORN
F4
SWITCH UNIT, LIGHTING
F4
SWITCH UNIT, STARTER
F4
SWITCH UNIT, WINKER
F4
(T)
TANK COMP., FUEL

F21
THREAD COMP., STEERING HEAD F9
THROTTLE BODY ASSY. (GQR9A B) E22
TIRE, FR
F14-40
TIRE, RR
F19-30
Part Name
Block No
TOOL SET
F48
TUBE ASSY, DRAIN
E7
TUBE, AIR CLEANER CONNECTING F25
TUBE, AIR CLEANER DRAIN
F25
TUBE, TIRE
F14-40
TUBE, TIRE
F19-30
TUBE, VINYL, 11X15X35
F25
(V)
VALVE, STARTER IDLE AIR CONTROL E22

VALVE, EX.
E4
VALVE, IN.
E4
(W)
WASHER B, SPLINE, 17MM

E17-10
WASHER, 12MM
E15
WASHER, 12X24X2.3
E17
WASHER, 16.1X27X2.3
E17-20
WASHER, 8.5X26X2.3
E5
WASHER, 8MM
E5
WASHER, 8MM
F18
WASHER, OIL BOLT
F5
WASHER, PLAIN, 10MM
F33
WASHER, PLAIN, 5MM
F29
WASHER, PLAIN, 6MM
F30
WASHER, PLAIN, 6MM
F27
WASHER, PLAIN, 8MM
F27
WASHER, PLAIN, 8MM
F30
WASHER, PLAIN, 8MM
F32
WASHER, RR. SUSPENSION BAR F33
WASHER, SEALING, 10MM
E6
WASHER, SEALING, 14MM
E5
WASHER, SEALING, 6.5MM
E5
WASHER, SEAT LOCK
F34
WASHER, SPECIAL, 12X23
E17-20
WASHER, SPECIAL, 12X23
E15
WASHER, SPECIAL, 14MM
E8
WASHER, SPECIAL, 8MM
F11
WASHER, SPEEDOMETER GEAR F14-40
WASHER, SPRING, 10MM
F32
WASHER, STEERING STEM NUT F9
WASHER, THRUST, 15.1MM
E16
WASHER, WAVE
F12
WEIGHT A, STEERING HANDLE F7
WEIGHT B, STEERING HANDLE F7
WEIGHT SET, PRIMARY CLUTCH E17-20
WHEEL COMP., RR
F19-30
WHEEL., FR
F14-40
WRENCH, SPARK PLUG
F48

Part Name
Block No
PT Astra Honda Motor

TECHNICAL SERVICE DIVISION
TST 10 PC 004
BI.DVU.10000.2010.07.10

PC Revoat 02072010

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R E VO - AT

PT Astra Honda Motor

INDEKS PART NUMBER

PETUNJUK PEMAKAIAN PARTS CATALOG

I. CARA MEMESAN PARTS

: Part Number dan Nomor seri mesin

(b) Parts rangka

: Part Number dan Nomor seri rangka

(c) Parts Throttlebody

: Part Number dan Nomor identifkasi Throttlebody

II. CARA MEMBACA PARTS CATALOG

6. Part yang dipersatukan (Assemblies)

5. Parts yang digantikan oleh part lain

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat

c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.

NOMOR SERI MESIN

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :

Pekerjaan yang tidak berhubungan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : 1,4 + 0,7 = 2,1

b. Pekerjaan yang terulang

Ambillah F.R.T. untuk part terakhir yang akan diganti.

(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Penyetelan stasioner Throttlebody

Pemeriksaan oli mesin (tidak termasuk

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan baterai dan berat jenisnya

Pengukuran tinggi pelampung Throttlebody

Pembersihan saringan oli mesin

Penyetelan gas tangan

Cylinder head gasket

F.R.T. untuk pekerjaan ini adalah : 1,5

c. Pekerjaan yang sebagian berhubungan

Service item/Bagian yang diservis

F.R.T. untuk pekerjaan ini adalah : (3,9 + 4,1) - 3,7 = 4,3

Pekerjaan yang terulang adalah pembongkaran crankcase.

4. Pengerjaan lain disamping penggantian parts

Service item/Bagian yang diservis

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Service item/Bagian yang diservis

Service item/Bagian yang diservis

CYLINDER HEAD COVER

CAM CHAIN / TENSIONER

RIGHT CRANKCASE COVER

TST 10 PC 004 REVO-AT

LEFT CRANKCASE COVER

KICK STARTER SPINDLE

TST 10 PC 004 REVO-AT

Ref (Relative ref. Number)

1 AXLE, FRONT WHEEL............................ 0,2

6 TUBE, FRONT TIRE(SATU).................... 0,7

10 DISC, FRONT BRAKE............................. 0,3