DAFTAR ISI

RINGKASAN .................................................................................................

..........................................................................................................................
KATA PENGANTAR ....................................................................................

vi

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DAFTAR ISI ...................................................................................................

vii

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DAFTAR GAMBAR .....................................................................................
DAFTAR TABEL ..........................................................................................
PENDAHULUAN ...........................................................................................

..........................................................................................................................
Latar Belakang .........................................................................................

...................................................................................................................
Tujuan ......................................................................................................

...................................................................................................................
Manfaat .....................................................................................................

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METODOLOGI .............................................................................................

..........................................................................................................................
Waktu dan Tempat ...................................................................................

...................................................................................................................
Waktu ................................................................................................

............................................................................................................
Tempat ...............................................................................................

............................................................................................................
Metode Pelaksanaan .................................................................................

GAMBARAN UMUM ...................................................................................

..........................................................................................................................

Profil Perusahaan ......................................................................................

...................................................................................................................
Sejarah................................................................................................

............................................................................................................
Lokasi .................................................................................................

............................................................................................................
Tata Letak Pabrik ...............................................................................

............................................................................................................
Visi dan Misi ......................................................................................

Sumber Daya Manusia (SDM)...........................................................

............................................................................................................
Organisasi Perusahaan .......................................................................

............................................................................................................
Hubungan Masyarakat .......................................................................

12

............................................................................................................
Proses Produksi .........................................................................................

12

...................................................................................................................
Bahan Baku Pokok ............................................................................

12

............................................................................................................
Proses Produksi Produk .....................................................................

15

............................................................................................................
Berbagai Jenis Hasil Produksi ...........................................................

15

............................................................................................................
Sarana dan Prasarana Produksi .................................................................

16

...................................................................................................................
Mesin dan Peralatan Industri .............................................................

16

............................................................................................................
Pouch Refill Filling Process ......................................................

16

Sachet Filling Process ...............................................................

16

Bottle Filling Process ................................................................ 16

Jerry Can Filling Process .......................................................... 17

Waste Water Treatment Plan ..................................................... 17
Sanitasi dan Hygiene Perusahaan ..................................................... 17
Limbah dan Penanganannya ............................................................. 17
Limbah Cair ............................................................................... 17
Limbah Padat dan B3 ................................................................. 17
Keamanan dan Keselamatan Kerja ................................................... 18
Distribusi dan Pemasaran ......................................................................... 18
PENERAPAN STATISTICAL QUALITY CONTROL (SQC)
UNTUK EVALUASI KAPABILITAS MESIN POUCH
REFILL PADA PRODUKSI KECAP .......................................................... 20
Line 17 ...................................................................................................... 31
Minggu I ..................................................................................... 31
Minggu II .................................................................................... 33
Minggu III ................................................................................... 35
Line 20 ...................................................................................................... 38
Minggu I ..................................................................................... 38
Minggu II .................................................................................... 42
Minggu III ................................................................................... 45
Line 18 ...................................................................................................... 52
Minggu I ..................................................................................... 52
Minggu II .................................................................................... 54
Minggu III ................................................................................... 57
Line 19 ...................................................................................................... 63
Minggu I ..................................................................................... 63
Minggu II .................................................................................... 65
Minggu III ................................................................................... 67
Line 21 ...................................................................................................... 69
Minggu I ..................................................................................... 69
Minggu II .................................................................................... 71

Minggu III ................................................................................... 73

Line 22 ...................................................................................................... 74
Minggu I ..................................................................................... 74
Minggu II .................................................................................... 76
Minggu III ................................................................................... 79
KESIMPULAN DAN SARAN ..................................................................... 88
Kesimpulan ............................................................................................... 88
Saran ......................................................................................................... 88
DAFTAR PUSTAKA .................................................................................... 89

DAFTAR GAMBAR

Gambar

Halaman

1.

Denah Tata Letak Pabrik PT. Anugrah Setia Lestari ...............................

2.

Struktur Organisasi Umum di PT. Anugrah Setia Lestari,

Subang, Jawa Barat ...................................................................................
...................................................................................................................

11

3.

Struktur Organisasi Quality Control (QC) ...............................................

11

4.

Berbagai Jenis Kemasan Kecap Bango ....................................................

16

5.

Bagan-P Line 17 pada Minggu I ............................................................

33

6.

Bagan-P Line 17 pada Minggu II ............................................................

35

7.

Bagan-P Line 17 pada Minggu III ..........................................................

38

8.

Bagan-P Line 20 pada Minggu I ..............................................................

42

9.

Bagan-P Line 20 pada Minggu II ............................................................

45

10. Bagan-P Line 20 pada Minggu III ...........................................................

49

11. Diagram Sebab-Akibat Overlap pada Line 17 dan 20 ................................

49

12. Diagram Sebab-Akibat Coding Tidak Sesuai dengan Posisinya

pada Line 17 dan 20 ..................................................................................

50

13. Diagram Sebab-Akibat Coding Kabur pada Line 17 dan 20 50

14. Diagram Sebab-Akibat Ada Noda Kecap pada Kemasan
Pouch Refill pada Line 17 dan 20

50

15. Diagram Sebab-Akibat Topseal Keriput pada Line 17 dan 20 51

16. Diagram Sebab-Akibat Ada Sisa Lelehan Plastik di Topseal pada Line 17 dan 20
51
17. Diagram Sebab-AkibatTopseal Telipat pada Line 17 dan 20 51
18. Bagan-P Line 18 pada Minggu I 54
19. Bagan-P Line 18 pada Minggu II 57
20. Bagan-P Line 18 pada Minggu III 60
21. Diagram Sebab-Akibat Overlap pada Line 18 61
22. Diagram Sebab-Akibat Topseal Keriput pada Line 18 61

23. Diagram Sebab-Akibat Topseal Terlipat pada Line 18 61

24. Diagram Sebab-Akibat Ada Sisa Lelehan Plastik di Topseal pada Line 18 62
25. Diagram Sebab-Akibat Ada Noda Kecap pada Kemasan Pouch Refill pada Line
18 62
26. Bagan-P Line 19 pada Minggu I 65
27. Bagan-P Line 19 pada Minggu II 67
28. Bagan-P Line 19 pada Minggu III 68
29. Bagan-P Line 21 pada Minggu I 71
30. Bagan-P Line 21 pada Minggu II 72
31. Bagan-P Line 21 pada Minggu III 74
32. Bagan-P Line 22 pada Minggu I 76
33. Bagan-P Line 22 pada Minggu II 78
34. Bagan-P Line 22 pada Minggu III 81
35. Diagram Sebab-Akibat Overlap pada Line 19, 21, dan 22 81
36. Diagram Sebab-Akibat Ada Noda Kecap pada Kemasan Pouch Refill pada Line
19, 21, dan 22 82
37. Diagram Sebab-Akibat Topsea Keriput pada Line 19, 21, dan 22 82
38. Diagram Sebab-Akibat Topseal Terlipat pada Line 19, 21, dan 22 82
39. Diagram Sebab-Akibat Ada Sisa Lelehan Plastik di Topseal pada Line 19, 21,
dan 22 83
40. Diagram Sebab-Akibat Tidak Ada Coding pada Line 19, 21, dan 22 83
41. Diagram Sebab-Akibat Coding Tidak Sesuai dengan Posisinya pada Line 19, 21,
dan 22 83
42. Overlap pada Kemasan Kecap Bango 86

DAFTAR TABEL

Tabel

Halaman

1. Syarat Mutu Gula Palma 12

2. SNI dan SII Garam Industri 13
3. Spesifikasi Persyaratan Mutu Kedelai 14
4. Standar untuk Pemeriksaan Kemasan Indeks Kualitas CRQS 20
5. Sample Size Code Letters (MIL-STD) 29
6. Master Table for Normal Inspection-Single Sampling (MIL-STD) 30
7. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 17 31
8. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 17
33
9. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 17
35
10. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 20 38
11. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 20
42
12. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 20
45
13. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 18 52
14. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 18
54
15. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 18
57
16. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 19 63

17. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 19
65
18. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 19
67
19. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 21 69
20. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 21
71
21. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 21
73
22. Hasil Pemeriksaan AQL Packing Finished Product Minggu I pada Line 22 74
23. Hasil Pemeriksaan AQL Packing Finished Product Minggu II pada Line 22
76
24. Hasil Pemeriksaan AQL Packing Finished Product Minggu III pada Line 22
79