Pengadaan Listrik Kebutuhan akan listrik adalah hal yang penting untuk berlangsungnya proses produksi.

Kebutuhan listrik PG. Pesantren Baru didapatkan dari generator pembangkit listrik dan PLN dengan ditunjang oleh Pembangkit Listrik Tenaga Diessel (PLTD) sebagai cadangan. Kebutuhan listrik untuk proses pengolahan pada PG Pesantren Baru, di peroleh dari 2 TA (Turbin Alternator) yang mampu menghasilkan listrik hingga 4500 kw. Listrik yang dihasilkan digunakan sebagai sumber energi pada peralatan-peralatan produksi yang menggunakan listrik sebagai sumber energi. Walaupun sudah menggunakan TA dengan daya yang cukup besar, namun PG Pesantren tetap menggunakan listrik dari PLN untuk penerangan pabrik dan perumahan dinas pabrik. Pada kondisi tertentu (ketika TA mati) PG pesantren Baru menggunakan 2 unit DA (Diesel Alternator) sebagai sumber tenaga listrik selama TA belum beroperasi. Di bawah adalah spesifikasi 2 Unit TA yang dimiliki oleh PG Pesantren Baru : Turbin Alternator Shinko Model Output Steam Press Steam Temp Exh Press Serial No. Turbine speed Output Shaft Speed Turbine Crit. Speed Weight Date : DNG 42 - 65. : 4500 KW. : 17 kg/cm2G. : 325C. : 1,2 kg/cm2G. : 139237. : 6946 Rpm. : 1500 Rpm. : 8900 Rpm. : 14200 Rpm. : 03 2004

Turbin Alternator Ebara Date Type Rated Output Rated Speed Inlet Press Inlet Temp : April 1992. : QV 3. : 4760 KW. : 5559 min-1. : 17 kg/cm2G. : 325C.

Exh Press Elliot S.O No.

: 1,2 kg/cm2G. : C 20400IE. : 5892 min-1. : 17 kg/cm2G. : 325C. : 1,2 kg/cm2G. : 4200 min-1. : 9750 min-1.

Max Design Conditions. Speed Inlet Press Inlet Temp Exh Press First Critical (CALC) Second Critical (CALC)

Listrik dari PLTU digunakan untuk menjalankan proses dalam pabrik dan luar proses. Kebutuhan untuk proses seperti menjalankan motor-motor penggerak pompa, cane carrier, motor pengaduk, blower, bucket elevator dan centrifuge. Diluar proses seperti untuk penerangan, kebutuhan kantor. Sedangkan listrik PLN digunakan untuk kebutuhan perumahan. Pemakaian listrik diluar masa giling disuplai oleh PLN, jika padam baru menggunakan sumber listrik dari PLTD. Jenis Ketel Uap PG. Pesantren Baru menggunakan ketel uap pipa air sebanyak 3 unit yaitu Takuma, Yoshimine 1 dan Yoshimine 2 untuk memproduksi uap kering sebagai pembangkit tenaga untuk turbin uap, disamping juga untuk suplesi pada proses. Adapun datadata teknis dari ketel tersebut adalah : 1. Merk Type Model Tahun Pembuatan Max. Design press Max. Cap. Rate Superheated Heating Surface Air Heater Steam Temperatur Ukuran pipa air Jumlah pipa air 2. Merk : TAKUMA : Water tube boiler : N - 2500 : 1991 : 24 (kg/cm2) : 75 ton/hour : 175 m2 : 2502 m2 : 1850 m2 : 325 C : 50,8 : 859 btg : YOSHIMINE

Type Model Tahun Pembuatan Max. Design press Max. Cap. Rate Superheated Heating Surface Air Heater Steam Temperatur Ukuran pipa air Jumlah pipa air 3. Merk Type Model Tahun Pembuatan Max. Design press Max. Cap. Rate Superheated Heating Surface Air Heater Steam Temperatur Ukuran pipa air Jumlah pipa air Sistem Distribusi Uap

: Water tube boiler : H - 1400 : 1978 : 24 (kg/cm2) : 50 ton/hour : 132 m2 : 1424 m2 : 1042 m2 : 325 C : 76,2 : 272 btg : YOSHIMINE : Water tube boiler : H - 1400 : 1978 : 24 (kg/cm2) : 50 ton/hour : 132 m2 : 1424 m2 : 1042 m2 : 325 C : 76,2 : 272 btg

Dari 3 unit ketel pipa air yang dimiliki PG Pesantren Baru mampu memproduksi uap baru 175 ton/jam. Tetapi dalam operasionalnya produksi uap rata-rata perhari masing-masing ketel : 1. Takuma 2. Yoshimine I 3. Yoshimine II = 65 ton/jam = 35 ton/jam = 35 ton/jam

Sehingga total produksi uap rata-rata 135 ton/jam dengan tekanan 2022 kg/cm2. Uap baru yang telah diproduksi oleh ketiga boiler setelah melalui main steam valve tersebut selanjutnya digabung pada bejana tekan yang di sebut steam header. Dari steam header ini uap baru didistribusikan antara lain :

Quick Details Place of Origin: Guangdong China (Mainland) Category: water treatment Framework material: stainless steel Option1: water softener Option4: washing system

Brand Name: Kaiyuan Capacity: 20000L/H Price: OEM price Option2: UV sterilizer

Model Number: KYRO20000 Power: 30.0Kw/H Function: remove salt or other harmful material Option3: Dosing system

Packaging & Delivery Packaging standard packge by wooden case or according to your requirement Detail: Delivery Detail: 18-22 days upon recieve the deposit Specifications
1.water treatment plant 2.conductivity<10us,desalt>98% 3.Low pressure protection 4.Low power consumption 5.OEM price water treatment plant 1. Product description: water filter, the raw water is tap water, first goes by pre-treatment, then by RO treatment. Through those treatments, can remove dissolving salt 99% and harmful materials, like particle, colloid, organic impurities, heavy metal ions, bacteria, viruses and heat source, etc. the system salt rejection rate gets 96-98%, outlet water conductivity gets 10s/m.

Model No. RO-250 RO-500 RO1000 RO2000 RO3000 RO4000 RO5000 RO6000

Capacity 0.25 0.5 1 2 3 4 5 6

(M3/H)

Power (kw) 1.5 1.5 2 4 4.5 6.5 11 11

Desalt rate (%) 96~98% 96~98% 96~98% 96~98% 96~98% 96~98% 96~98% 96~98%

Recovery Rate (%) 50 50 50 50-60 55-65 55-65 60-70 60-70

Total land area X H (mm) 2500X1000X2800 2500X1000X2800 3500X1200X2800 6500X1500x2800 7500X1500X2800 7500X1500X2800 10000X2500X3500 10000X2500X3500

LX W

RO8000 RO10000 RO20000 RO30000 RO50000

8 10 20 30 50

18 20 30 40 50

96~98% 96~98% 96~98% 96~98% 96~98%

60-70 60-70 70-75 70-75 70-75

10000X3500X3500 10000X4000X3800 15000X5000X5000 20000X6000X5000 30000X8000X5000

2. technological process raw water+ raw water tank+ raw water pump+ sand filter+ carbon filter+ softener (optional)+ security filter+ high pressure pump+ reverse osmosis system+ pure water tank+ UV sterilizer (ozone generator) + precision filter + water supply points

3. Characteristic: 1). capacity :20000L/H 2). voltage:220V/50Hz, 380V/50Hz 3). rated power: 30.0Kw/H 4). water recovery rate: 50-70% 5). salt rejection rate: 96-98% 4. Application industry 1). Electronic industry: Pre-filter for ultra pure water, chemical products and pure water 2). Food and beverage industry: filter for mineral water, wines and Fruit juice 3). Medicine industry: filter for drug liquid, gases 4). Chemical industry: filter for organic solvent 5). Petroleum industry: filter for oil-field flooding 6). Seawater desalination 5. Services: We offer OEM services and we can make the product design according to your requirement.

Storage tank Place of Origin: Shanghai China (Mainland) Type: STAINLESS STEEL TANK Processing: storage Packaging & Delivery 1.the equipments will be firstly wrapped by plastic film. 2.the we will make Packaging stainless steel supporter with styrofoam on it under the equipments. 3.and Detail: last the equipments will be put in wood crates. Delivery Detail: 30-70days Specifications
water storage tank, stainless steel SUS304 water storage tank (milk storage tank,milk chilling tank,milk processing tank,dairy tank,cooling tank) as following: 1) Material: stainless cooling roll plate imported from koreal. 2) Used in: juice storage tank is widely used in dairy, drink, juice and biological pharmacy etc. 3) The stainless steel tank equipped with double-layer tank, 4)with PU as heat insulation. 5) The designed capacity: includes 50L-20,000L, and it can be produced according to the requirements from customers. TA YG LAIN

Brand Name: BEYOND Brand Name: beyond

Model Number: BY-5 Processing Types: Dairy Product

STEAM TURBINE

Description/Specification SPECIFICATIONS : * STAGES : MULTI. * RATED RPM : 8500. * MAX. : OUTPUT : 6000 KW. * MAX. INLET PR. (KG/ COM SQ. G). : 45. * MAX. INLET TEMP. (DEG. C) : 450. * MAX. EXH. PR. (KG/ CM SQ. G

Quick Details Place of Origin: Zhejiang China (Mainland) Processing Types: Milk Plate type: white or silvery white

Brand Name: JIANGBO Processing: Sterilizer Fruit juice pasteurizer machine: high efficien...

Model Number: UHTP-6 Stainless steel: sanitary semi-auto or fullauto: electric heating or ste...

Packaging & Delivery Steamed wood and plastic package. We can privide the general package as Packaging you demand. Detail: Delivery Detail: 30days Specifications
1.Fruit juice pasteurizer machine 2.high efficiency 3.easy to operate 4.least removal of nutrion

1.Milk Pasteurizing Machine/Pasteurizing Equipment

1) Includes 3 classes sterilizing temperature: one as 120-138C for 4-6S of UHT plate sterilizer two as 62-65C for 30mins and 72-75C for 15s of pasteurizer(for milk drank the same day or next day) 2)Heat exchanging rate is very high, and can only be used for liquid and need washing usually. and if your juice with fruit grains ,this is unavailable. 3). We provide tubular sterilizer from1000 per hour to 10000L per hour. 4).The operation method includes temperature auto-control, full auto-control. 5)Heating method steam heating :need a steam boiler electric heating : when you do not have a steam boiler 5) Model NO. : JBSPP1TS~JBSPPE10TS _ Temperature auto-control type, 1000L per hour to 10000L per hour JBFPP1TS~JBFPP10TS _ full-automatic type, 1000L per hour to 10000L per hour JBSPP1TE~JBSPPE10TE _ Temperature auto-control type, 1000L per hour to 10000L per hour JBFPP1TE~JBFPP10TE _ full-automatic type, 1000L per hour to 10000L per hour

2. Technical parameter
2.1Main Installation : A. Plate Heat Exchanger; C. Hot Water-balance Drum; B. Material-balance Bucket; D. Hot Water Pump; E. Product Pump;

F. Electricity box; G. Stainless Steel Pipes and Valves etc . H.PLC or touch screen 2.2 Heating type 2.2.1 Steam heating 2.2.2 Electric heating 2.2 Some typical material processing technological parameter

material sterilizing milk Ultra-temperature sterilizing milk Ultra-temperature sterilizing milk Yoghurt raw milk Soy milk Lactone bean curd soybean milk Ice cream sizing agent

Incoming temperatureC 5-30 5 5 5 50 30 50

Technological parameter Heat Sterilizing preservation temperature C time 85 15 120 137 95 110 106 85 10-16 4 15-300 30 30 22

Discharging temperature C 5-45 5 20-30 43 5 50 10

(The technological parameter of other materials can be determined when ordering to achieve customers requirements.)
2.3 Designing pressure:0.5Mpa

2.4

Experimental pressure:0.65Mpa

3.1 semi-automatic

3.2 full-automatic

3.3 steam heating

3.4 Electric heating

3.4 Fittings and local maps