MOTION STUDY 1. VISUAL MOTION STUDY First classification of motion study commonly used because of the lesser cost than the micromotion study.
Measuring by direct observation THE THERBLIG ELEMENTS(basic motion elements) THE THERBLIG ELEMENTS
17 elemen-elemen gerakan dasar (Therblig) dapat diklasifikasikan menjadi effective dan ineffective. Effective Therblig : Physical Basic divisions : - Menjangkau (reach), lambang huruf RE - Membawa (move), lambang huruf M - Melepas (release), lambang huruf RL - Memegang (grasp), lambang huruf G - Mengarahkan awal (pre position), lambang PP
Objective Basic Divisions : - Memakai (use), lambang huruf U - Merakit (assemble), lambang huruf A - Mengurai rakit (disassemble), lambang DA THE THERBLIG ELEMENTS
Ineffective Therblig : Mental atau semi mental Basic Devisions - Mencari (search), lambang huruf S - Memilih (select), lambang huruf SE - Mengarahkan (position), lambang huruf P - Memeriksa (inspect), lambang huruf I - Merencana (plan), lambang huruf PL
Delay - Kelambatan yang tidak terhindarkan UD (unavoidable delay) - Kelambatan yang dapat dihindarkan AD (avoidable delay) - Istirahat untuk menghilangkan lelah R (rest to overcome fatique) - Memegang untuk memakai (hold) H
CONTOH : Uraian gerak seseorang yang akan menulis, dimulai dari menjangkau untuk mengambil pen sampai mengembalikannya pen kembali ke tempat semula (pen holder) Langkah dalam penulisan 1. Mengambil pen 2. Memegang pen 3. Membawa pen ke kertas 4. Mengarahkan pen untuk menulis 5. Menulis 6. Mengembalikan pen ke tempatnya 7. Memasukkan pen ke dlm tempatnya 8. Melepaskan pen 9. Menggerakkan kembali tangan ke kertas Nama Gerakan Menjangkau Memegang Membawa Mengarahkan Memakai Membawa Mengarahkan sementara Melepas Menjangkau (transport empty) WORK METHOD STUDY Method study : systematical investigation and documentation activity of how the work is done. Method study : understanding the optimal techniques and principals of a work system. Method study Work system components : materials machines & tools workers environment Work system alternatives The best alternative effective (shorter time) efficient (less cost) productive WORK SYSTEM COMPONENTS WORK METHOD (procedure, steps, ordering) Temperature, lighting, noise, etc.) (physical environment) Display, ease of use (machines and tools) Produk Jadi (Output) Raw materials supplies/input (materials) Ability, age, physical, experience (human/worker) Process and work method improvement Human, machine, materials improvement and economy Proper effort-fatigue of the humans involved Working layout and environment improvement
Bottlenecks Targets/outputs does not meet planning (quantity and quality) Errors, discomforts, accidents in work OBJECTIVES AND NECESSITIES Method study objectives Method study necessities
High frequency and lengthy movement of materials and workers Bottlenecks An operation is being done repeatedly in a long time span Increasing scrap and rework cost Product quality not consistent Workers complaint Work fatigue need a lot of rest Benchmark from another company Labor-turnover and absenteeism OBJECTIVES AND NECESSITIES Necessities - M.G. Stevenson WORK METHOD STUDY WHAT TO ACHIEVE ? - Method evaluation - Machine evaluation - Environment evaluation - Rest/work hour evaluation - Work load evaluation - Layout evaluation HOW TO MEASURE IT ? WHAT TO MEASURE ? Observe the object Define the problems Identify spectacles Problems Spectacles Proper, valid, and reliable method Measurement Arrangement The Best Work System STEPS IN WORK METHOD STUDY Initial considerations : - Will there be any economic benefits from the outputs ? YES
- Adequate knowledge and skills to conduct work method study ? YES
- Will there be any negative reaction or response from the workers ? NO Identification of work operations (method) Data collection Work operations/method documentation Work method alternatives recommendation New suggested work method implementation WHAT TO CONSIDER ? CONSIDERATION FORM OF COMPANY FORM OF THE MACHINES FORM OF THE WORK TIME SMALL/ TRADITIONAL BIG/ MODERNIZED AUTOMIZED MANUAL CONTINOUS BATCH - standard - SOP - Permission - layout - environment - human/worker involvement - movement - work station - job element - layout - measurement method - idle time - sampling method - job element MOTION ECONOMY STUDY Motion study : A study of motions done by the workers to finish their job, to achieve effective and efficient standard motions save time and cost Objectives : To eliminate/lessen unneffective motions and replace it with the more effectives Understanding and use of work charts is vital !
- Eliminates unnecessary activity
- Combines activity or movement
- Simplifies the activity MOTION ECONOMY STUDY PRINCIPALS (MUNDEL) : MOTION ECONOMY STUDY
MOTION ECONOMY APPLICATIONS
Physical condition and limitation of work movement Both hands can do works together Both hands must not be idle in one time Hands movement must be symmetrical and in the opposite direction Only use the needed parts of the body Avoid fragmented movement, to avoid fatigue Eye-movement must be focused on an area
1. HUMAN BODY USE
Physical condition and limitation of work movement Both hands can do works together Both hands must not be idle in one time Hands movement must be symmetrical and in the opposite direction Only use the needed parts of the body Avoid fragmented movement, to avoid fatigue Eye-movement must be focused on an area
1. HUMAN BODY USE MOTION ECONOMY APPLICATIONS
Fixed layout routine movements Ease of use and comfortable materials and tools placement Layout must enable the best movement order Machines and tools dimensions must fit the body Good working environment 2. WORKPLACE MOTION ECONOMY APPLICATIONS
Minimize manual activity use machine or tools Use multi-functioned tools Tools placement must be easy to find and reach Workload must be balanced 3. TOOLS DESIGN 2. MICROMOTION STUDY Used when finding difficulties in determining differences between one Therbligh (work element) and another.
Work element time is very fast
Need to record the motion Record motions from a work cycle Play and view recorded video repeatedly Draw a conclusion Interpret the motions into SIMO (Simultaneous Motion Chart) Work motions suggestion TUGAS 1. Buat kelompok 2. Cari jurnal yang membahas tentang studi gerak atau telaah metode 3. Susunlah resume jurnal yang berfokus pada metode penelitian yang dilakukan, dengan format : - pendahuluan - permasalahan - metode - hasil - analisislah metode sudah baik atau belum 4. Lengkapi dengan referensi/literatur 5. Dikumpulkan pertemuan selanjutnya