KATA PENGANTAR

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Pekanbaru, juni 2014

Penulis

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 DAFTAR ISI

KATA PENGANTAR........................................................................................i
DAFTAR ISI......................................................................................................ii
DAFTAR GAMBAR.........................................................................................iv
DAFTAR TABEL..............................................................................................vii
DAFTAR NOTASI............................................................................................viii
BAB I PENDAHULUAN
1.1 Latar Belakang.....................................................................................1
1.2 Tujuan..................................................................................................1
1.3 Manfaat................................................................................................1
1.4 Sistematika Penulisan..........................................................................3
BAB II TEORI DASAR
2.1 Definisi Umum....................................................................................4
2.2 Bagian-bagian Mesin Bubut................................................................4
2.3 Prinsip Kerja Mesin Bubut..................................................................9
2.4 Pekerjaan Yang Dapat Dilakukan Dengan Mesin Bubut.....................9
2.5 Jenis-jenis Mesin Bubut.......................................................................11
2.6 Jenis-jenis Ulir Dan Pahat Ulir............................................................13
2.7 Elemen Dasar Mesin Bubut.................................................................15
2.8 Toleransi...............................................................................................18
2.9 Cairan Pendingin.................................................................................18
BAB III ALAT DAN BAHAN
3.1 Alat.......................................................................................................19
3.2 Bahan...................................................................................................23
BAB IV PROSEDUR KERJA
4.1 Prosedur Umum...................................................................................25
4.2 Prosedur Penyettingan Mesin..............................................................25
4.3 Prosedur Kerja.....................................................................................26
4.4 Prosedur Akhir Mesin..........................................................................33
4.5 Prosedur Akhir Kebersihan..................................................................33
BAB V PEMBAHASAN

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 5.1 Perhitungan..........................................................................................34
5.2 Analisis Kerja.......................................................................................45
BAB VI KESIMPULAN DAN SARAN
6.1 Kesimpulan..........................................................................................46
6.2 Saran....................................................................................................46
DAFTAR PUSTAKA
LAMPIRAN

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 DAFTAR GAMBAR

Gambar 2.1 Mesin Bubut...................................................................................4

Gambar 2.2 Alas Mesin.....................................................................................5
Gambar 2.3 Kepala Tetap..................................................................................5
Gambar 2.4 Kepala Lepas.................................................................................6
Gambar 2.5 Eretan.............................................................................................6
Gambar 2.6 Tool Post........................................................................................6
Gambar 2.7 Batang Ulir.....................................................................................7
Gambar 2.8 Cekam Rahang Empat dan Cekam Rahan Tiga.............................8
Gambar 2.9 Cente mati......................................................................................8
Gambar 2.10 Center pipa ..................................................................................8
Gambar 2.11 Tool ( Pahat )................................................................................8
Gambar 2.12 Peyangga......................................................................................9
Gambar 2.13 Kartel...........................................................................................9
Gambar 2.14 Mengedrill....................................................................................10
Gambar 2.15 Membubut Dalam........................................................................10
Gambar 2.16 Membubut Tirus...........................................................................10
Gambar 2.17 Membubut Lurus.........................................................................11
Gambar 2.18 Mesin Bubut Horizontal..............................................................12
Gambar 2.20 Mesin Bubut Revolver.................................................................14
Gambar 2.21 Mesin Bubut Otomatis.................................................................14
Gambar 2.22 Mesin Bubut Kepala....................................................................14
Gambar 2.23 Pembentukan Ulir........................................................................15
Gambar 2.24 Ulir Whith Worth..........................................................................15
Gambar 2.25 Ulir Segiempat.............................................................................16
Gambar 2.36 Ulir Trapesium.............................................................................16
Gambar 2.27 Ulir British Association...............................................................16
Gambar 2.28 Ulir ISO Metrik............................................................................17
Gambar 3.1 Jangka Sorong................................................................................19
Gambar 3.2 Kunci Chuck..................................................................................19
Gambar 3.3 Kunci Ring Pass............................................................................20

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Gambar 3.4 Kunci L..........................................................................................20
Gambar 3.5 Center Putar...................................................................................20
Gambar 3.6 Mesin Gerinda...............................................................................21
Gambar 3.7 Mesin Gergaji................................................................................21
Gambar 3.8 Center Drill....................................................................................21
Gambar 3.9 Kaca Mata......................................................................................22
Gambar 3.10 Kunci Tool Post...........................................................................22
Gambar 3.11 Kuas.............................................................................................22
Gambar 3.12 Bahan Job Sheet I.........................................................................23
Gambar 3.13 Bahan Job Sheet II.......................................................................23
Gambar 3.14 Bahan Job Sheet III......................................................................24
Gambar 4.1 Penjepitan Benda Kerja ................................................................26
Gambar 4.2 Pembubutan sisi B ........................................................................26
Gambar 4.3 Penjepitan Benda Kerja.................................................................26
Gambar 4.4 Pembubutan Roughing Sisi A .......................................................27
Gambar 4.5 Pembubutan Roughing ..................................................................27
Gambar 4.6 Pembubutan Roughing Finishing .................................................27
Gambar 4.7 Penjepitan Benda Kerja ................................................................28
Gambar 4.8 Pembubutan Facing ......................................................................28
Gambar 4.9 Mengedrill Benda Kerja ...............................................................28
Gambar 4.10 Penjepitan Benda Kerja ..............................................................29
Gambar 4.11 Pembubutan Roughing Sisi B .....................................................29
Gambar 4.12 Pembubutan Roughing Finishing ...............................................29
Gambar 4.13 Pembubutan Roughing ................................................................30
Gambar 4.14 Pembubutan Roughing Finishing ...............................................30
Gambar 4.15 Pembubutan Radius ....................................................................30
Gambar 4.16 Menjepit Benda Kerja .................................................................31
Gambar 4.17 Membubut Facing ......................................................................31
Gambar 4.18 Membubut Roughing ..................................................................31
Gambar 4.19 Mengkartel Benda Kerja .............................................................32
Gambar 4.20 Membubut Roughing ..................................................................32
Gambar 4.21 Membubut Tirus ..........................................................................32

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Gambar 4.22 Membubut Ulir ...........................................................................33

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 DAFTAR TABEL

Tabel 2.1 Jenis-jenis Pekerjaan Membubut........................................................11

Tabel 2.2 Kecepatan Potong...............................................................................18
Tabel 2.3 Feeding Mesin Bubut.........................................................................18
Tabel 2.4 Kecepatan Putaran Spindle Mesin .....................................................19
Tabel 2.5 Kecepatan Potong Untuk Proses Pemesinan
Dengan Gerakan Pemakanan.............................................................19
Tabel 2.6 Penentuan jenis pahat, geometri pahat, vc dan f.................................20

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 DAFTAR NOTASI

Simbol Keterangan Satuan

W Lebar pemotongan mm
lw Panjang pemotongan mm
a Kedalaman potong mm
d Diameter luar mm
Kr Sudut potong utama (derajat)
n Putaran poros utama Rpm
Vf Kecepatan makan mm/min
v Kecepatan potong mm/min
fz Gerak makan pergigi mm
tc Waktu Pemotongan min
Z Kecepatan penghasil geram cm3/min

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