DAFTAR ISI

LEMBAR PENGESAHAN ............................................................................................. i

PERNYATAAN TERTULIS .......................................................................................... ii
KATA PENGANTAR .................................................................................................... iii
DAFTAR ISI ................................................................................................................... iv
DAFTAR TABEL ......................................................................................................... vii
DAFTAR GAMBAR ...................................................................................................... ix
DAFTAR LAMPIRAN ..... ............................................................................................. xii
BAB I PENDAHULUAN ............................................................................................... 1
1.1 Latar Belakang ...................................................................................................... 1
1.2 Tujuan Pelaksanaan Magang ................................................................................ 1
1.3 Waktu dan Tempat ................................................................................................ 2
1.4 Ruang Lingkup ..................................................................................................... 2
BAB II BAHAN BAKU DAN HASIL PRODUKSI ..................................................... 4
2.1 Bahan Baku Utama ............................................................................................... 4
2.2 Bahan Penunjang ................................................................................................... 9
2.3 Produk ................................................................................................................... 14

BAB III DESKRIPSI PROSES ..................................................................................... 17

3.1 Proses Pencampuran ............................................................................................. 17
3.2 Proses Polimerisasi ............................................................................................... 18
3.3 Proses Pencampuran Akhir ................................................................................... 24
3.4 Pembersihan Alat Proses Utama ........................................................................... 25
BAB IV PERALATAN PROSES .................................................................................. 28
4.1 Peralatan Utama .................................................................................................... 28
4.1.1 Monomer Emulsion Tank ...................................................................................... 28
4.1.2 Reaktor .................................................................................................................. 29
4.1.3 Blend Tank ............................................................................................................. 31
4.2 Tangki Pendukung ................................................................................................. 33
4.3 Heat Exchanger ...................................................................................................... 35
4.4 Filter ...................................................................................................................... 36
4.5 Pompa .................................................................................................................... 42

4
 4.6 Pumping Hood ....................................................................................................... 44
4.7 Valve Header Monomer ......................................................................................... 45
4.8 Valve Header Produk ............................................................................................. 45
4.9 Alat Safety Pada Peralatan Proses .......................................................................... 45
4.10 Process Control di PT Rohm and Haas Indonesia ................................................ 47

BAB V UTILITAS .......................................................................................................... 50

5.1 Air Baku ................................................................................................................ 50
5.1.1 Process Water ....................................................................................................... 50
5.1.2 Portable Water ...................................................................................................... 51
5.1.3 Raw Water ............................................................................................................. 52
5.2 Unit-unit Pengolahan Air ...................................................................................... 54
5.2.1 Water Treatment Package Systeme ....................................................................... 54
5.2.2 Deonized Unit (Unit Demineralisasi) ................................................................... 54
5.2.3 Cooling Tower ....................................................................................................... 57
5.3 Steam ..................................................................................................................... 59
5.4 Listrik .................................................................................................................... 60
5.5 Udara Tekanan ...................................................................................................... 61
5.6 Bahan Bakar .......................................................................................................... 62

BAB VI MANAJEMEN INDUSTRI ............................................................................. 64

6.1 Sejarah PT Rohm and Haas Indonesia ................................................................... 64

6.2 Struktur Organisasi Perusahaan ............................................................................. 65

6.3 Peraturan di PT Rohm and Haas Indonesia ........................................................... 67

6.4 Sistem Kepegawaian .............................................................................................. 67

6.4.1 Pengelolaan Karyawan di PT Rohm and Haas Indonesia ..................................... 67

6.4.2 Jadwal Kerja ......................................................................................................... 68

6.4.3 Penerimaan Karyawan .......................................................................................... 69

6.4.4 Pemutusan Hubungan Kerja ................................................................................. 70

6.5 Safety ...................................................................................................................... 70

6.5.1 Safety Regulation .................................................................................................. 70

 6.5.2 EHS Standard/ Life Critical Standard .................................................................. 70

6.5.3 Safety Program Actives (EHS) ............................................................................. 72

6.5.4 EHS Expectation ................................................................................................... 73

6.5.5 Drive To Zero Recommit ...................................................................................... 74

6.6 Disiplin Kerja ......................................................................................................... 74

BAB VII LOKASI DAN TATA LETAK PABRIK ...................................................... 75

7.1 Lokasi PT Rohm and Haas Indonesia .................................................................... 75

7.2 Tata Letak Pabrik ................................................................................................... 75

BAB 8 PENGELOLAAN LINGKUNGAN ................................................................... 79

8.1 Jenis Limbah yang Dihasilkan ............................................................................... 79

8.1.1 Limbah Padat ........................................................................................................ 79

8.1.2 Limbah Cair .......................................................................................................... 80

8.1.3 Limbah Gas ........................................................................................................... 80

8.2 Pengelolaan Limbah .............................................................................................. 81

8.2.1 Pengelolaan Limbah Cair ...................................................................................... 81

8.2.2 Pengelolaan Limbah Gas ...................................................................................... 87

BAB 9 PELUANG PRODUKSIBERSIH ..................................................................... 89

9.1 Penghematan Kebutuhan Listrik ........................................................................... 89

9.2 Peningkatan Yield dan Peneurunan Polimer Loss ................................................. 91

9.3 Peningkatan Effisiensi pada Filter Press ................................................................... 91

DAFTAR PUSTAKA ..................................................................................................... xiii

LAMPIRAN