PERANCANGAN DAN REALISASI HMI (HUMAN MACHINE

INTERFACE) UNTUK PT INDOCEMENT MENGGUNAKAN

SIMATIC MANAGER DAN WINCC

Disusun oleh :
Reinaldo Steven Restianto (1222052)
Jurusan Teknik Elektro, Fakultas Teknik, Universitas Kristen Maranatha
Jl. Prof. Drg. Surya Sumantri no. 65 Bandung, Jawa Barat, Indonesia
E-mail : reinaldosteven@yahoo.co.id

ABSTRAK

HMI (Human Machine Interface) adalah perangkat yang paling sering

digunakan untuk mengamati suatu proses yang sedang berkerja pada dunia
industri. Perangkat ini sangat memudahkan para pekerja agar mereka dapat
mengawasi proses yang terjadi dalam ruang kontrol. Salah satu proses yang
diamati adalah proses pembuatan semen dan juga proses yang terjadi pada plant
biomass.
Pada kerja praktek kali ini akan dilakukan percangan dan juga realisasi
program HMI (Human Machine Interface) untuk plant biomass PT Indocement.
Kegiatan kerja praktek ini dilakukan di PT Siemens Indonesia, Jalan T.B.
Simatupang Kav. 88, Pasar Minggu, Jakarta. Pembuatannya menggunakan
program Simatic Manager dan Simatic WINCC. Simatic Manager adalah software
yang digunakan untuk membuat program PLC yang mengatur jalannya proses,
sedangkan Simatic WINCC adalah software yang digunakan untuk membuat
tampilan dari proses dan untuk mensimulasikan proses yang sedang berlangsung.
Hasil dari realisasi program HMI (Human Machine Interface) nantinya akan
digunakan untuk mengamati proses yang terjadi pada plant biomass PT
Indocement.
Kata kunci : HMI, Simatic Manager, Simatic WINCC

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 DESIGN AND REALIZATION HMI (HUMAN MACHINE
INTERFACE) FOR PT INDOCEMENT USE SIMATIC
MANAGER DAN WINCC

Composed by:
Reinaldo Steven Restianto (1222052)
Electrical Engineering Department, Maranatha Christian University
Jl. Prof. Drg. Surya Sumantri no. 65 Bandung, West Java, Indonesia
E-mail : reinaldosteven@yahoo.co.id

ABSTRACT
HMI (Human Machine Interface) is a device that most often used to observe
the process at industry. This device was very ease worker to observe the process
in control room. One the process observe is a process of cement and also process
that happen to biomass plant.
In this employment practice, it will do design and realize HMI (Human
Machine Interface) program for plant biomass PT Indocement. All of this will be
done in PT Siemens Indonesia, Jalan T.B. Simatupang Kav. 88, Pasar Minggu,
Jakarta. Making this HMI program use Simatic Manager and Simatic WINCC.
Simatic Manager is a software that use to programming the process. Simatic
WINCC is a software that uses to make the graphic display and to simulate the
program.
The final realization of HMI (Human Machine Interface) program can be
used to observe the process in plant biomass PT Indocement.

Keyoword : HMI, Simatic Manager, Simatic WINCC

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 DAFTAR ISI

ABSTRAK ................................................................................................................i
ABSTACT ..................................................................................................................ii
KATA PENGANTAR ..............................................................................................iii
DAFTAR ISI .............................................................................................................iv
DAFTAR GAMBAR ................................................................................................vi

BAB 1 : PENDAHULUAN
1.1 . Latar Belakang ....................................................................................................1
1.2 Rumusan Masalah ...............................................................................................2
1.3 Tujuan .................................................................................................................2
1.4 Batasan Masalah .................................................................................................2
1.5 Tempat Kegiatan .................................................................................................2
1.6 Waktu Pelaksanaan .............................................................................................3
1.7 Sistematika Penulisan .........................................................................................3

BAB 2 : LATAR BELAKANG PERUSAHAAN

2.1 Sejarah Perusahaan .............................................................................................4
2.2 Visi, Misi, dan Tujuan Perusahaan .....................................................................5
2.2.1 Visi Perusahaan .......................................................................................6
2.2.2 Misi Perusahaan ......................................................................................6
2.2.3 Tujuan Perusahaan ..................................................................................6
2.3 Struktur Perusahan dan Komposisi Pegawai ......................................................7
2.3.1 Struktur Perusahaan.................................................................................7
2.3.2 Komposisi Pegawai .................................................................................9
2.4 Perkembangan Perusahaan ..................................................................................9

BAB 3 : LANDASAN TEORI

3.1 Proses Produksi Semen .......................................................................................12
3.1.1 Pengertian Semen ....................................................................................12

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3.2 Pengertian Biomass .............................................................................................14
3.3 Perangkat Lunak dan Operating Sistem Untuk Memprogram HMI ...................16
3.3.1 VMware & Windows Server 2008 ..........................................................16
3.3.2 Simatic Manager .....................................................................................17
3.3.3 Simatic WINCC ......................................................................................18
3.4 Perangkat Keras yang Digunakan Untuk Pembuatan Bahan Bakar Biomass .....19
3.4.1 Conveyor .................................................................................................19
3.4.2 Blower .....................................................................................................21
3.4.3 Damper ....................................................................................................21
3.4.4 Feeder ......................................................................................................21
3.4.5 Agitator....................................................................................................22
3.5 Kontroler .............................................................................................................22

BAB 4 : PERANCANGAN DAN ANALISA

4.1 Perancangan HMI Untuk Plant Biomass ............................................................24
4.2 Analisa Proses Plant Biomass .............................................................................24
4.3 Program P9 Biomass Menggunakan Simatic Manager ......................................30

BAB 5 : DATA PENGAMATAN

BAB 6 : KESIMPULAN DAN SARAN

6.1 Kesimpulan .........................................................................................................50
6.2 Saran ...................................................................................................................50

DAFTAR PUSTAKA ...............................................................................................51

LAMPIRAN A : LIST INPUT / OUTPUT & BLOK CFC YANG
DIGUNAKAN UNTUK BIOMASS & COAL MILL

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 DAFTAR GAMBAR

Gambar 2.1 Salah Satu Partner Kerjasama PT. SIEMENS dengan perusahaan
Turbin .........................................................................................................................10
Gambar 3.1 Proses Pembuatan Semen .......................................................................14
Gambar 3.2 Tampilan Simatic Manager ....................................................................17
Gambar 3.3 Contoh blok CFC yang sudah dirangkai ................................................18
Gambar 3.4 Contoh salah satu function block ...........................................................18
Gambar 3.5 Tampilan SIMATIC WINCC beserta fitur fitur yang dapat
digunakan ...................................................................................................................19
Gambar 3.6 Contoh Screw Conveyor ........................................................................20
Gambar 3.7 Contoh Belt Conveyor yang digunakan pada pabrik .............................20
Gambar 3.8 Contoh Belt Weighing Feeder ................................................................21
Gambar 4.1 Diagram perancangan pembuatan HMI .................................................24
Gambar 4.2 Start P9 Biomass Fuel ............................................................................24
Gambar 4.3 Flowchart Start Sequence Group Loading A .........................................25
Gambar 4.4 Flowchart Start Sequence Group Loading B .........................................26
Gambar 4.5 Flowchart Start Sequence Group Transport ...........................................27
Gambar 4.6 Flowchart Start Sequence Group Vibrator .............................................28
Gambar 4.7 Flowchart Start Sequence Group Feeding 1 ...........................................29
Gambar 4.8 Buka project AS01 .................................................................................30
Gambar 4.9 Buka plant view project AS01 ...............................................................31
Gambar 4.10 Buat hierarchy untuk program biomass ...............................................31
Gambar 4.11 Ganti nama hierarchy tersebut menjadi biomass .................................32
Gambar 4.12 Buka libraries ITP_TYPICAL .............................................................32
Gambar 4.13 Buka plant view libraries ITP_TYPICAL............................................33
Gambar 4.14 Buka blok CFC yang sudah terbentuk untuk masing masing mesin .33
Gambar 4.15 Pindahkan blok CFC ke plant view AS01 dan ganti nama sesuai tag
name ..........................................................................................................................34

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Gambar 4.16 Buka CFC dan ganti comment pada blok C_DRV_1D dengan
deskripsi sesuai tag name ...........................................................................................34
Gambar 4.17 Buka simulasi PLC ...............................................................................35
Gambar 4.18 Pastikan CPU berada pada RUN-P ......................................................35
Gambar 4.19 Compile dan download entire program ................................................36
Gambar 4.20 Klik error pada log untuk menunjukan bagian mana yang error ........36
Gambar 4.21 Delete interconnectioin error yang muncul ..........................................37
Gambar 4.22 Buka symbol untuk mengupdate symbol .............................................37
Gambar 4.23 Buat symbol dengan format seperti gambar diatas ..............................38
Gambar 4.24 Import symbol yang sudah dibuat ........................................................38
Gambar 4.25 Sambungkan symbol yang sudah diimport dengan masing masing
blok CFC ....................................................................................................................39
Gambar 4.26 Compile dan download AS01...............................................................39
Gambar 4.27 Update plant hierarchy ke multiproject ES ..........................................40
Gambar 4.28 Pilih plant hierarchy pada AS01 untuk di update pada multiproject ...40
Gambar 4.29 Pilih ES untuk diupdate .......................................................................41
Gambar 4.30 Buka project ES....................................................................................41
Gambar 4.31 Buka plant view ES ..............................................................................42
Gambar 4.32 Buat gambar baru pada folder hierarchy biomass yang telah
diupdate ......................................................................................................................42
Gambar 4.33 Buat gambar pada WINCC ..................................................................43
Gambar 4.34 Cara mengintegrasi gambar dengan program yang dibuat ...................43
Gambar 4.35 Pilih sesuai dengan tag name ...............................................................44
Gambar 4.36 Integrasi gambar dan juga program selesai ..........................................44
Gambar 4.37 Compile ES pada component view ES .................................................45
Gambar 5.1 Posisikan simulasi PLC pada RUN ........................................................46
Gambar 5.2 Run HMI yang telah dibuat ....................................................................47
Gambar 5.3 Login dengan username dan password...................................................47
Gambar 5.4 Tampilan HMI (1) .................................................................................48
Gambar 5.5 Tampilan HMI (2) ..................................................................................48

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